Jc5000 Jaw Crusher Importers
ھدف ڪرڻ پرائمري کرشنگ جي رڪاوٽون: A DataDriven Approach for Plant Managers
Are your primary crushing operations limiting your entire processing chain? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the first reduction stage dictates downstream efficiency, سار سنڀال جي خرچ, and overall plant availability. Common challenges with primary jaw crushers include:
اڻ شيڊول بند وقت: Premature wear part failure or structural issues can halt production for days. Industry averages indicate that unplanned crusher downtime can cost between $10,000 جي طرف $50,000 per hour in lost production for midtolarge scale operations.
غير مطابقت رکندڙ ذريعي & پيداوار جي شڪل: Fluctuations in feed material hardness or size can cause chokefeeding or erratic output, creating bottlenecks for secondary crushers and affecting final product specification.
Excessive Maintenance Labor & حصن جي قيمت: Traditional designs with numerous lubrication points and complex adjustment systems demand significant technician hours, driving up total operating expenditure.
اعلي توانائي واپرائڻ في ٽون: Inefficient crushing chambers and outdated drive systems lead to disproportionate power costs, directly impacting your margin on every ton processed.
سوال آهي: does your primary crusher act as a reliable foundation or a persistent constraint? Selecting a robust, engineered solution is not merely an equipment purchase—it is a strategic decision for longterm asset performance.
پيداوار جو جائزو: JC5000 جبڑے کولہو
JC5000 جبڑے کولہو هڪ اعلي گنجائش آهي, singletoggle jaw crusher engineered for demanding primary crushing applications in mining, ڳري تعمير, ۽ وڏي پيماني تي مجموعي پيداوار. ان جي ڊيزائن کي وڌ ۾ وڌ دستيابي پهچائڻ تي ڌيان ڏنو ويو آهي ۽ ان جي ڪلاس ۾ في ٽون جي گھٽ قيمت.
آپريشنل ڪم فلو:
1. فيڊ جي قبوليت: وڏي رن آف مين (روم) material or quarryrun stone (1300mm تائين) is delivered to the vibrating grizzly feeder (اختياري).
2. ابتدائي گھٽتائي: مواد اندر داخل ٿئي ٿو, nonchoking crushing chamber where the aggressive elliptical motion of the single toggle jaw applies compressive force against the fixed jaw.
3. ڪنٽرول ٿيل خارج ٿيڻ: ڪٽيل پراڊڪٽ هيٺان خارج ٿيڻ واري پوائنٽ تي نڪرندو آهي, with size controlled by the hydraulically adjustable closed side setting (سي ايس ايس).
4. هيٺيون وهڪرو منتقلي: The crushed material is conveyed to the next stage of processing, typically a secondary cone crusher or screening plant.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر کان کني لاء مثالي (لوهه, سون جو ڌاتو, ٽامي), گرينائيٽ / بيسالٽ کوٽائي, ۽ سليگ پروسيسنگ. اسٽيشنري ٻوٽن يا وڏي موبائيل ٽريڪ ٿيل سيٽ اپ لاءِ مناسب.
حدون: Not designed for abrasive recycling materials without specific alloy options. Requires a stable foundation and appropriate feed system to realize full capacity potential.
JC5000 جبڑے کولہو جون بنيادي خاصيتون
Our engineering philosophy translates directly into measurable operational benefits.
HeavyDuty فريم & گولي وارو رولر بيئرنگ | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Unmatched structural integrity under high cyclic loads prevents frame fatigue and bearing failure | ROI اثر: Eliminates catastrophic structural repair costs and extends service life by decades.
ڊيپ سميٽري ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized nip angle and longer wear surface profile | آپريشنل فائدا: Promotes rockonrock crushing where possible, reduces wear metalonmetal contact, ensures consistent throughput and product gradation | ROI اثر: Increases manganese wear life by up to 30%, reducing parts inventory cost and changeout frequency.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ & صاف ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder for toggle tension and chamber clearing | آپريشنل فائدا: Enables remote CSS adjustment in minutes versus hours; quickly clears blockages without manual intervention | ROI اثر: Cuts downtime for adjustments/clearing by over 90%, safeguarding weekly production targets.
سڌو ڊرائيو VBelts ذريعي & Flywheels | ٽيڪنيڪل بنياد: Hightorque موٽر ڪيترن ئي Vbelts ذريعي ڳنڍي Heavy duty flywheels | آپريشنل فائدا: Smooth power transmission absorbs load peaks; flywheel mass maintains momentum during crushing cycles for greater efficiency | ROI اثر: Reduces peak current draw on electrical infrastructure and improves overall energy efficiency per ton crushed.
ماڊلر BoltTogether ڊيزائن | ٽيڪنيڪل بنياد: Preengineered subassemblies for key structural sections | آپريشنل فائدا: ريموٽ سائيٽن تي ٽرانسپورٽ کي آسان بڻائي ٿو; enables replacement of individual sections if ever damaged rather than entire frame | ROI اثر: Lowers initial logistics costs by up to 15% and provides future repair cost certainty.
Competitive Advantages of the JC5000 Jaw Crusher
The following table quantifies performance against typical industry standards for primary jaw crushers in this size class.
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | JC5000 حل | فائدو (% سڌارو) |
| : | : | : | : |
| سالياني دستيابي (منصوبابندي ڪيل سار سنڀال کان سواء) | 8892% | 95%+ | +5% (+~400 hrs/year) |
| مينگنيز وير لائف (خراب گرينائيٽ ۾) | ~ 450,000 ٽين | ~ 600,000 ٽين | +33% |
| سراسري توانائي واپرائڻ (kWh/ٽن) | 0.8 1.1 kWh/tonne
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي
مواد جي لحاظ کان مختلف آهي| 0.65 0.85 kWh/tonne
() Varies based on feed size/material.
() Vary based on feed size/material.
() Vary based on feed size/material.
() Vary based on feed size/material.
() Vary based on feed size/material.
() Vary based on feed size/material.
() Vary based on feed size/material.
() Vary based on feed size/material.
() Vary based on feed size/material.
() Vary based on feed size/material.| تائين 23% |
| CSS ترتيب ڏيڻ جو وقت / چيمبر جي صفائي[1]| دستي شيمس / بار (24 ڪلاڪ)[2]. دستي شيمس / بار(24 ڪلاڪ)[3]. دستي شيمس / بار(24 ڪلاڪ)[4]. دستي شيمس / بار(24 ڪلاڪ)[5]. دستي شيمس / بار(24 ڪلاڪ)[6]. دستي شيمس / بار(24 ڪلاڪ)[7]. دستي شيمس / بار(24 ڪلاڪ)[8]. دستي شيمس / بار(24 ڪلاڪ)[9]. دستي شيمس / بار(24 ڪلاڪ)[10]>Manual Shim/Bars(Manual Shim/Bars)(Manual Shim/Bars)(Manual Shim/Bars)(Manual Shim/Bars)(Manual Shim/Bars)(Manual Shim/Bars)(Manual Shim/Bars)(Manual Shim/Bars)(Manual Shim/Bars)| هائيڊولڪ سسٽم (<15 منٽ)| 90% |
ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1500mm x 2000mm (59" x 79")
وڌ ۾ وڌ فيڊ سائيز: Up to1300mm (51")
گنجائش جي حد:750 1500 mtph depending onmaterial typeandclosed side setting
ڊرائيو پاور:37kW/400kW electric motor
ڪل وزن(صرف کولہو):~125，000ڪلو
اهم مواد جي وضاحت:
فريم: اعلي طاقت ٺهيل اسٽيل پليٽ
سوڙهو & Fixed Jaws: Manganese steel with optional premium alloys
سنسڪرت شافٽ: جڙيل مصري اسٽيل
آپريٽنگ جي درجه حرارت جي حد:25°Cto+45°C(13°Fto113°F)
ايپليڪيشن منظرنامو
[هارڊ راڪ گولڊ مائن - اولهه آفريڪا]
چيلنج: Processing highly abrasive quartzite ore with extreme variability; previous crushers suffered from rapid jaw plate wear (~250，000 tons life)and frequent blockages causing unpredictable downtime.
حل: Installation of oneJCwith extraheavyduty manganese jawsandthe hydraulic toggle systemfor rapid clearing.
نتيجا: Wear life extendedtoover400，000 ٽين;blockages clearedinunder20minutes versus3+hours previously.Availability increasedby7%，contributingtoa documented throughput increaseof~12，000 tonsper month.
[Large Granite Quarry – North America]
چيلنج: Needfor consistent minus250mm productfor secondary cone circuit while managing escalating energycostsandincreasing labor expensesformaintenance.
حل: Replacementof two olderjawcrusherswithasingleJCconfiguredwithdeep chamberprofilesanddirect drivesystem.
نتيجا: Achieved required throughputwith15% less installed power;product shape improved，reducing recirculating loadonthe secondary circuit.Maintenance laborhours decreasedbyan estimated30annually duetohydraulic adjustmentsandreduced greasing points.
تجارتي خيالات
Equipment pricingfortheJCis structured around core configuration，with options that allow customizationforyour specific operational goals:
بنيادي سامان جو درجو：Includes standard manganese jaws，basic drive guards，andmanual lubrication system.Suitablefor operations withexisting maintenance teams focusedoninitial capital efficiency.
اختياري خاصيتون：
خودڪار گريسنگ سسٽم：For remoteor unmanned operation。
مربوط موٽر& ڊرائيو پيڪيج：Premountedandtested。
Special Alloy Liners：For highly abrasiveor corrosive feeds。
Rock Breaker Lugs& Toggle Guard Kits。
Advanced Monitoring Sensors（CSS，برداشت جي درجه حرارت，وغيره。)。
سروس پيڪيجز：Availablefrombasic commissioning supporttocomprehensive multiyear performance agreements covering parts，مقرر ڪيل سار سنڀال，andtechnical support。
فنانسنگ جا اختيار：Flexible solutions includingstraight capital purchase，operating lease structures alignedtoyour cash flow,andprojectbased financing availablethrough our partners。
FAQ
Q1：Is theJCcompatiblewithexisting feedersandsurge piles designedfor similar capacitycrushers？
A1：Yes.Thefeed openingheightandrecommended hopper geometry alignwithindustry standardsforthis class。Our engineering teamcanreviewyour existing layouttoconfirm interface details。
Q2：Whatisthe expected impactonmyplant's overall energy consumption？
A2：Field datashowsa reductioninenergy useper toncrushed。The direct drivesystemandoptimized kinematics typically lowerpower draw comparedtocombination drivesystems。Exact savings dependonmaterial hardnessandfeed gradation。
Q3：Howdoesthe hydraulic toggle systemaffect longterm reliability？Are there additional hydraulic components that could fail？
A3：The systemusesrobust，industrialgrade components sealedfromcontamination。It eliminatesmechanical springsandcomplex lever arrangements which are common failure points。Mean time between failure（MTBF）forthe hydraulic systemexceeds thatofthe mechanical componentsitreplaces。
Q4：Whatarethe commercial termsfor spare parts？Is therea guaranteed inventory hold？
A4：We offer tiered spare parts packages fromcritical startup kits toultrapremium packages。For customers withservice agreements ，we guarantee key wear part（jaw plates ，toggle seats）availabilityatdesignated regional hubs。
Q5 ：Canwe retrofitthis crusherintoan existing mobiletracked chassis？
A5 ：TheJCis designedasastationaryskidmounted unit 。Retrofitting ontoamobile chassis requires significant structural modificationandis not generally recommended 。We offer purposebuilt mobilejawplants engineeredforsuch applications 。
Q6 ：Whatisthe typical installationandcommissioning timeline？
A6 ：Fromdelivery onsite ，allow3–5 weeksfor foundation preparation （customer responsibility），مشيني تعمير ，برقي ڪنيڪشن ，۽ ڪميشننگ 。Duration dependsonsite conditionsandsupport trades availability 。
Q7 ：Do you provide performance datafromtests withmy specificmaterial type？
A7 ：ها 。We maintainan extensive databaseofcrushing test results 。Upon request ，we canprovide detailed capacity ，درجه بندي ，andwear rate estimatesbasedonlab analysisofyour provided samplematerial 。
