Jc5000 Jaw Crusher Fabricators Price
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي بنيادي ڪرشنگ سرڪٽ جي منافعي کي? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the primary jaw crusher is a critical linchpin, and its failures cascade through your entire operation. انهن عام چئلينجن تي غور ڪريو:
اڻ شيڊول بند وقت: Premature wear of crusher jaws or failure of critical components can halt production for days, costing tens of thousands per hour in lost throughput.
اعلي سار سنڀال خرچ: بار بار lubrication گهرجون, manual adjustment of settings, and the laborintensive process of replacing worn parts directly impact your bottomline maintenance budget.
متضاد پيداوار جي درجه بندي: An unstable or inefficient crushing chamber design leads to poor particle shape, increased recirculating load, ۽ هيٺيون وهڪرو پروسيسنگ رڪاوٽون.
اضافي توانائي واپرائڻ: An inefficient drive system and nonoptimized kinematics can make the primary crusher one of the largest energy consumers on site.
Is your current solution equipped to deliver the mechanical reliability, آپريشنل سادگي, and longterm costpertonne efficiency required in today's market? The following analysis presents a datadriven approach to these challenges.
2. پيداوار جو جائزو
JC5000 جبڑے کولہو هڪ اعلي گنجائش آهي, singletoggle primary crusher engineered for the most demanding mining and heavyduty quarry applications. Its design focuses on delivering maximum availability and reduced operating costs in hard rock processing.
آپريشنل ڪم فلو:
1. کاڌو & ڪمپريشن: وڏو کاڌو مواد (1.4m تائين ڪنڊ ڊگھائي) اونهي ۾ داخل ٿئي ٿو, غير ڇڪڻ واري ڪرشنگ چيمبر.
2. HighInertia Crushing: The heavyduty flywheels maintain momentum, forcing the aggressive elliptical motion of the jaw to apply immense compressive force.
3. خارج ٿيڻ & صفائي: ڪٽيل مواد هيٺئين پاسي کان نڪرندو آهي هڪ مسلسل خارج ٿيڻ واري سيٽنگ سان, aided by a large discharge area that minimizes risk of plugging.
ايپليڪيشن جو دائرو: Ideal for stationary primary crushing plants processing hard rock (گرينائيٽ, بيسالٽ), لوهه, and abrasive feeds. It is suited for hightonnage operations requiring consistent product size for downstream cone crushers or milling circuits.
حدون: As a largecapacity primary machine, it is not designed for portable/skidmounted applications or for processing materials with very high clay or moisture content without proper feed system design.
3. بنيادي خاصيتون
HeavyDuty فريم & Welded Construction | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Eliminates stress cracking under peak loads; provides stable platform for all components | ROI اثر: Extended structural life reduces risk of catastrophic frame failure and associated capital replacement costs.
ڊيپ سميٽري ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized nip angle and long crushing stroke geometry | آپريشنل فائدا: بهتر گھٽتائي جي تناسب لاءِ interparticle کرشنگ کي وڌايو; generates better product shape with fewer fines | ROI اثر: Increased yield of inspec product reduces recirculation load and downstream wear.
Hydrostatic Wedge Gap Adjustment System | ٽيڪنيڪل بنياد: Hydraulic rams replace traditional manual shims | آپريشنل فائدا: CSS adjustment takes minutes from a remote location without entering the crusher; enables quick compensation for wear | ROI اثر: گھٽ ۾ گھٽ ايڊجسٽمينٽ ڊائون ٽائم اوور 80% دستي نظام جي مقابلي ۾, سالياني پيداوار جا ڪلاڪ وڌائڻ.
Spherical Roller Bearing Cartridge | ٽيڪنيڪل بنياد: Selfaligning bearings housed in a singlepiece, machined cartridge | آپريشنل فائدا: Handles high radial and axial loads; simplifies bearing replacement as a single unit | ROI اثر: Standardized bearing service reduces parts inventory complexity and technician hours during maintenance events.
Toggle Seat Integrated Actuator | ٽيڪنيڪل بنياد: Hydraulic cylinder replaces traditional toggle plates for uncrushable material relief | آپريشنل فائدا: Automatic clearing of tramp metal or uncrushables protects the crusher from damage; خودڪار طريقي سان ري سيٽ ڪري ٿو | ROI اثر: Prevents costly damage to pitman, بيئرنگ, and frame from overload events, avoiding weeks of unscheduled downtime.
مرڪزي گريسنگ پوائنٽ | ٽيڪنيڪل بنياد: Singlepoint lube distribution network to all major bearings | آپريشنل فائدا: Daily lubrication routine is completed safely in under 10 minutes without multiple access points | ROI اثر: Ensures bearing longevity through consistent lubrication while reducing required operator labor time.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (مقابلي وارو ڪلاس) | JC5000 جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (سالياني)| 88 92% (مقرر & اڻ شيڊول اسٽاپ) |> 94% documented field availability| +36% وڌيڪ پيداواري وقت |
| CSS ترتيب ڏيڻ جو وقت| 48 ڪلاڪ (manual shim system) |> <1 ڪلاڪ (hydrostatic wedge system)| ~85% faster adjustment |
| بيئرنگ سروس زندگي| 1218 months under severe duty |> فيلڊ ڊيٽا ڏيکاري ٿو 24+ months typical life| +33% وڌايل خدمت وقفو |
| توانائي واپرائڻ في ٽين| بنيادي حوالو |> تائين 10% اصلاح ڪيل ڪينيميٽيڪس ذريعي گهٽتائي & ڊرائيونگ جي ڪارڪردگي| Direct reduction in kWh/tonne cost |
| ڪپڙا پارٽ لائف (Mn18/22 جوز)| Subject to feed material |> دستاويز ٿيل 1520% improvement from chamber geometry & even wear profile| Lower costpertonne for consumables |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1400mm x 1200mm (55" x 47")
وڌ ۾ وڌ فيڊ سائيز: Up to 1400mm edge length (55")
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 300mm (6" 12")
گنجائش جي حد: تائين 1,750 ٽين في ڪلاڪ (فيڊ مواد ۽ CSS تي منحصر آهي)
ڊرائيو پاور جي گهرج: 200 ڪلواٽ / ڪلوواٽ تائين جا اختيار موجود آهن
ڪل وزن (صرف کولہو): Approximately ~105,000 kg
اهم مواد جي وضاحت:
فريم: FEAoptimized ربنگ سان ٺهيل اسٽيل پليٽ.
مقرر ٿيل & Moving Jaws: اعلي درجي مينگانيز اسٽيل (Mn18Cr2/Mn22Cr2).
مکيه شافٽ: جڙيل مصري اسٽيل.
Toggle Seat & ويجز: Alloy steel castings.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 30°C to +45°C with appropriate lube oils. Dust seals are standard for harsh environments.
6. درخواست جا منظر
سخت پٿر جي کوٽائي جي توسيع | Challenge A granite quarry expanding production faced excessive downtime from CSS adjustments and premature bearing failures on older plant equipment, limiting output growth. Solution Installation of a JC5000 Jaw Crusher as the new primary unit with hydrostatic wedge adjustment and cartridge bearing system. Results CSS changes reduced from a full shift to under an hour. Annual bearing inspections confirmed extended service life. ٻوٽن جي دستيابي وڌي وئي %, allowing the site to consistently meet new contracted tonnage targets.
Iron Ore Primary Crushing Upgrade Challenge An iron ore processing plant struggled with high recirculating load due to poor product gradation from an aging jaw crusher, creating bottlenecks in secondary crushing. Solution The JC5000 was selected for its deep chamber design capable of handling abrasive magnetite ore.Replacement focused on improving overall circuit efficiency Results Postinstallation data showed a more consistent mm product from primary stage.Recirculating load decreased by %, reducing energy consumption across the secondary circuit.Costpertonne for wear parts saw a measurable reduction due to improved chamber wear dynamics
Aggregate Producer Abrasive Feed Challenge A producer processing highly abrasive trap rock experienced unsustainable costs from frequent jaw plate changes every weeks,and associated labor.The manual shim system made proactive gap management impractical Solution Implementation of the JC5000 featuring symmetrical chamber wear profile and hydraulic wedge adjustment Results Wear part life extended by an average of weeks.Hydraulic adjustment allowed operators to perform weekly CSS checks in minutes maintaining optimal throughput.This translated directly into lower consumable costs per quarter
7 تجارتي خيالات
The JC5000 Jaw Crusher is offered as part of a comprehensive material processing solution.Pricing is structured around core configuration packages
Base Equipment Tier Includes: Crusher mainframe pitman assembly standard jaws drive motor sheaves Vbeltsand base frame
اختياري خاصيتون:
خودڪار گپ ڪنٽرول(AGC)systemfor continuous CSS monitoring
Motor Starter Package(VSD optional)
Custom discharge conveyor interface kits
Wear monitoring system sensors
Special alloy jaw platesfor specific abrasion/corrosion applications
سروس پيڪيجز:
Extended Warranty Programscovering major components
Scheduled Inspection Planswith OEM technical support
Onsite Training Packagesfor operationaland maintenance crews
Financing Options are available including capital lease operating leaseand project financing terms tailoredfor largescale capital expenditure typically through partnered financial institutions
8 FAQ
What are the foundation requirementsforthe JC5000?
The JC5000 requiresa substantial reinforced concrete foundation designedto handle dynamic loads.Engineering drawingsand dynamic load data are providedfor your civil contractorsto ensure proper installation
How does the hydrostatic wedge system impact maintenance safety?
It eliminates the needfor technicians to handle heavy shims insideor adjacentto the crusher frame.All adjustmentsare made remotelyviaa control station significantly reducing safety risks associatedwith manual methods
Can you provide assistancewith integration into our existing plant layout?
Yes engineering supportis availableto reviewyour existing flow sheetand plant layout We can provide D layout modelsand integration studiesto ensure material transfer pointsfeed systemsand discharge conveyorsare properly aligned
آرڊر کان وٺي ڪم ڪرڻ تائين عام ليڊ ٽائيم ڇا آهي?
Lead timesvary basedon global manufacturing schedulesbut typically rangefrom monthsfor standard configurationsto monthsfor fully customized units Detailed project schedulingis provided upon inquiry
پيش ڪيل ڪارڪردگي جي ضمانت آهن?
Yes we offer performance guarantees basedon agreed feed material characteristics These guarantees cover minimum throughput capacity maximum power consumptionand product gradation under defined test conditions
