Jc5000 Jaw Crusher Fabricators Datasheet
1. PAINPOINT driven اوپننگ
آپريشنل خرچن ۾ اضافو ڪري رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي کواري يا منهنجي منافعي کي? پرائمري ڪرشنگ اسٽيجز مسلسل چئلينج پيش ڪن ٿيون جيڪي سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿيون. انهن عام آپريشنل رڪاوٽن تي غور ڪريو:
سار سنڀال لاءِ اضافي وقت: Frequent liner changes and component wear lead to production halts, ھزارين في ڪلاڪ جي خرچ ۾ گم ٿي وڃڻ.
ٽريمپ ميٽل کان اڻ رٿيل اسٽاپ: Unprotected crushing chambers result in catastrophic damage from uncrushable material, triggering expensive repairs and extended downtime.
متضاد پيداوار جي درجه بندي: Worn or inefficient jaw profiles produce offspec material, causing bottlenecks in secondary circuits and reducing saleable product yield.
اعلي توانائي واپرائڻ في ٽون: Inefficient crushing motion and outdated drive systems inflate your power costs, هڪ بنيادي آپريشنل خرچ.
ساخت جي سالميت جا خدشا: Frame fatigue and stress cracks under cyclical loading threaten longterm asset reliability and safety.
ڇا جيڪڏهن توهان جو بنيادي کولہو اعلي دستيابي پهچائي سگهي ٿي, protect itself from damage, and reduce cost per ton? The solution requires a engineered approach to these fundamental challenges.
2. پيداوار جو جائزو
JC5000 جبڑے کولہو هڪ اعلي گنجائش آهي, سنگل ٽوگل پرائمري کولہو انجنيئر ٿيل سڀ کان وڌيڪ گهربل کان کني لاءِ, کوٽائي, ۽ Heavyduty تعميراتي ريسائڪلنگ ايپليڪيشنون. Its design focuses on maximum availability and the lowest practical cost per tonne in hard rock processing.
آپريشنل ڪم فلو:
1. کاڌو & Capture: وڏي رن آف مين (روم) مواد کي اونهي ۾ هدايت ڪئي وئي آهي, غير ڇڪڻ واري ڪرشنگ چيمبر.
2. ڇڪڻ وارو عمل: هڪ جارحتي elliptical اسٽروڪ موشن نپ جي زاويه تي اعلي inertia قوت لاڳو ڪري ٿي, مؤثر طور تي وڏي فيڊ کي ٽوڙڻ (up to 1.4m) to a targeted primary reduction.
3. خارج ٿيڻ & صفائي: The crushed material exits with minimal restriction due to the carefully calculated discharge setting, ensuring continuous flow and preventing chamber packing.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ, لوهه), abrasive مجموعا, and slabby concrete recycling. It is designed as a stationary primary unit for hightonnage fixed plants.
حدون: چپچپا لاء مناسب ناهي, مٽيءَ جو پابند مواد بغير پرزنگ جي. For ultrafine grinding or tertiary reduction, secondary cone or impact crushers are required downstream.
3. بنيادي خاصيتون
HeavyDuty فريم ڊيزائن | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Eliminates frame fatigue cracking under maximum load conditions for decades of service | ROI اثر: Reduces lifetime structural repair costs to near zero, سرمائيداري سيڙپڪاري جي حفاظت
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: انٽيگريڊ هائيڊولڪ سلنڈر ميخانياتي ٽوگل پليٽ کي تبديل ڪري ٿو | آپريشنل فائدا: Enables remote CSS adjustment and provides automatic overload protection by releasing tramp metal | ROI اثر: Prevents costly damage from uncrushables; ترتيب ڏيڻ واري وقت کي ختم ڪري ٿو 70%
ڊيپ سميٽري ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized nip angle and long curved jaw dies | آپريشنل فائدا: تائين جي صلاحيت وڌائي ٿو 15% versus comparable models and promotes even die wear across their full length | ROI اثر: Lowers cost per ton through higher throughput and extends liner life by approximately 20%
HighInertia Flywheels & مضبوط سنسڪرت شافٽ | ٽيڪنيڪل بنياد: Largediameter forged steel shaft supported by heavyduty roller bearings | آپريشنل فائدا: Maintains consistent crushing momentum under variable feed conditions for stable power draw and reduced vibration | ROI اثر: ذريعي توانائي جي ڪارڪردگي کي بهتر بڻائي ٿو 58% and extends bearing service life significantly
QuickDie Change System | ٽيڪنيڪل بنياد: Wedgelock mounting system with accessible locating points | آپريشنل فائدا: Allows jaw die replacement in hours instead of shifts without backing material removal | ROI اثر: منصوبابندي ڪيل سار سنڀال جو وقت ختم ڪري ٿو 50%, سالياني آپريٽنگ ڪلاڪ وڌائڻ
Integrated Dust Sealing & تحفظ | ٽيڪنيڪل بنياد: Labyrinth seals with greasepurged chambers protect core bearings from dust ingress | آپريشنل فائدا: Dramatically extends bearing life in highly abrasive environments | ROI اثر: Eliminates premature bearing failures—a leading cause of unplanned stoppages
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (تقابلي ڪلاس) | JC5000 جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (سالياني آپريٽنگ ڪلاڪ) | ~ 85% (Significant downtime for liner changes/clearing)| >92% (Design for rapid maintenance & تحفظ)| +8%+ وڌيڪ پيداوار ڪلاڪ |
| لائنر زندگي (ابراھيندڙ گرينائيٽ) | ~ 180,000 ٽين في سيٽ| ~220,000 tonnes per set| +22% Longer wear life |
| توانائي جو واھپو (kWh/tonne) بيس لائين = 100%| 100% حوالو| ~9495% Measured average| 56% Lower power cost |
| ٽرام ڌاتو حادثو وصولي وقت| 824 ڪلاڪ (mechanical clearing/damage assessment)| <2 ڪلاڪ (hydraulic release & ري سيٽ)| تائين 90% Faster recovery |
| ملڪيت جي ڪل قيمت (5سال پروجيڪٽ)| بيس لائين انڊيڪس = 100| Index = ~8285 Field data indicates lower OpEx dominance.| ~1518% Estimated TCO reduction |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1400mm x 1200mm
وڌ ۾ وڌ فيڊ سائيز: Up to 1.4m edge length
بند طرف سيٽنگ (سي ايس ايس) حد: 150mm 300mm
گنجائش جي حد: تائين 1,750 ٽين في ڪلاڪ (کاڌ خوراڪ جي مواد تي دارومدار & سي ايس ايس)
ڊرائيو پاور جي گهرج: 200 kW اليڪٽرڪ موٽر
ڪل وزن (صرف کولہو): Approximately ~86,000 kg
فريم جي تعمير: Fabricated hightensile steel plate with FEAoptimized ribbing.
ڇت جو مواد: جعلي EN24 / SAE4340 steel alloy.
آپريٽنگ جي درجه حرارت جي حد: 30°C کان +45°C معياري لوبريڪنٽس سان.
مٽي ڪنٽرول مطابقت: Designed for integration with dry filter or water spray systems.
6. درخواست جا منظر
سخت پٿر جي کوٽائي جي توسيع
چيلنج: هڪ گرينائيٽ کوٽائي جي ضرورت آهي ته پرائمري سرڪٽ throughput کي وڌائڻ لاء 25% without expanding its footprint or primary feed infrastructure. The existing crusher was a bottleneck with frequent liner wear issues.
حل: نئين پرائمري يونٽ جي طور تي هڪ JC5000 جبڑے کولہو جي تنصيب. Key factors were its deep chamber for higher capacity at the required CSS and the quickdie change system.
نتيجا: جي ذريعي جي سراسري وڌي وئي آهي 28%. Liner change intervals extended from six weeks to eight weeks. Annual production targets were met with two fewer operating days per month.
لوھ لوھ پروسيسنگ پلانٽ اپ گريڊ
چيلنج: An aging primary jaw crusher suffered from chronic frame stress cracks every two years and experienced severe downtime from tramp metal events common in the mining environment.
Solution Replacement with the JC5000 Jaw Crusher specifically selected for its FEAoptimized heavyduty frame design and integrated hydraulic toggle overload protection system.
Results No structural integrity issues have been reported in four years of operation. Three tramp metal events have occurred; each was cleared via hydraulic release within one hour versus an average of sixteen hours previously saving an estimated $250k+ in potential damage repair costs alone.
7 تجارتي خيالات
The JC5000 Jaw Crusher is offered as a capital asset solution focused on longterm operational payback.
قيمت بنيادي ترتيب جي چوڌاري ترتيب ڏنل آهي:
Tier A Base crusher assembly motor drives guards
Tier B Base + Integrated hydraulic adjustment system dust extraction flanges lubrication skid
Tier C Turnkey Package Includes base structure feed hopper walkways ladders safety guards instrumentation
اختياري خاصيتون:
Advanced condition monitoring sensors package automated grease lubrication system custom liner profiles for specific materials special protective coatings for corrosive environments
سروس پيڪيجز:
Comprehensive multiyear Planned Maintenance Agreements are available covering parts labor periodic inspections These agreements provide predictable operating costs priority support
فنانسنگ جا اختيار:
Flexible capital equipment financing can be arranged including leasetoown structures operating leases or traditional purchase loans designed to align payment schedules with projected productivity gains
8 FAQ
Q What downstream plant modifications are needed to integrate the JC5000?
A The JC5000 requires a robust discharge conveyor capable of handling its highcapacity output Feed chutework must be designed for its specific feed opening dimensions Our engineering team provides detailed interface drawings
Q How does the hydraulic toggle affect maintenance compared to mechanical plates?
A It eliminates the need to handle heavy dangerous mechanical toggle plates The hydraulic system simplifies setting adjustment reduces personnel risk during maintenance but does require standard industrial hydraulic fluid checks as part of routine PM
Q Can you quantify the expected reduction in operating cost per tonne?
A While sitespecific field data consistently shows reductions between ten percent Industry analysis attributes this primarily to higher availability reduced liner costs lower energy consumption A detailed pro forma based on your current cost structure can be modeled
Q آرڊر ڪميشن کان ليڊ ٽائيم ڇا آهي?
A Lead times vary based on global supply chain conditions Current standard lead times are provided upon request Extended support during commissioning including supervised startup is included with all purchases
Q ڇا لباس جا حصا عالمي سطح تي آساني سان دستياب آهن?
A Yes All critical wear parts jaw dies side plates etc are stocked at regional service centers on multiple continents ensuring supply chain security Guaranteed dispatch times for critical parts are part of our service level agreements
