Jc5000 Jaw Crusher Exporters Customization
1. PAINPOINT driven اوپننگ
Are escalating operational costs and unpredictable downtime eroding your quarry or mine's profitability? Primary crushing stages present significant financial risks, سميت:
سار سنڀال لاءِ اضافي وقت: Frequent liner changes and component wear halts your entire processing line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي توانائي واپرائڻ في ٽون: Inefficient crushing chambers and outdated drive systems lead to unsustainable power costs, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
Unplanned Breakdowns from Tramp Metal: Unseen contaminants cause catastrophic damage to crusher internals, نتيجي ۾ ڇهن انگن جي مرمت جا بل ۽ وڌايل بندش.
متضاد پيداوار جي درجه بندي: An unstable or poorly designed swing jaw motion produces irregular output, causing bottlenecks in secondary circuits and reducing final product quality.
Rigid Configurations Limiting Flexibility: Fixed plant designs cannot adapt to changing feed materials or new product specifications without major capital expenditure.
ملڪيت جي ڪل قيمت کي سنڀالڻ دوران توهان بنيادي ڪرشنگ قابل اعتماد کي ڪيئن محفوظ ڪندا آهيو? حل لاءِ مشين جي ضرورت آهي نه صرف اعليٰ ڪارڪردگي لاءِ, پر برقرار رکڻ لاء, predictable operation under continuous heavy load.
2. پيداوار جو جائزو
JC5000 هڪ اعلي گنجائش آهي, robustly constructed singletoggle jaw crusher engineered for the most demanding primary crushing applications in mining, heavyduty quarrying, ۽ وڏي پيماني تي مجموعي پيداوار. Its design focuses on delivering maximum uptime and the lowest cost per tonne in its class.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏي رن آف مين مواد (1.5m تائين ڪنڊ ڊگھائي) اونهي ۾ هدايت ڪئي وئي آهي, غير ڇڪڻ واري ڪرشنگ چيمبر.
2. ڇڪڻ وارو عمل: A highinertia flywheel and an aggressive elliptical swing jaw motion apply intense compressive force to the feed material against a fixed jaw.
3. خارج ٿيڻ: Crushed material exits at the bottom of the chamber, with a fully adjustable closedside setting (سي ايس ايس) determining final product size without requiring changes to the discharge point.
ايپليڪيشن جو دائرو & حدون:
دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, ۽ ريسائيڪل ٿيل ڪنڪريٽ/ ڊاوليشن فضول. Suited for stationary plants or large mobile tracked units requiring throughputs from 750 جي طرف 1,500 mtph depending on material and CSS.
حدون: چپچپا لاء ٺهيل ناهي, plastic clays or as a secondary/tertiary crusher for already small feed. هڪ مستحڪم جي ضرورت آهي, reinforced concrete foundation and significant plant footprint.
3. بنيادي خاصيتون
ديپ چيمبر جاميٽري & Steep Nip Angle | ٽيڪنيڪل بنياد: Optimized kinematics for increased capacity and reduced bridging | آپريشنل فائدا: Handles larger feed blocks with fewer stoppages for clearing | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 15% higher throughput versus comparable crushers with similar power input.
HeavyDuty رولر بيئرنگ ڊيزائن | ٽيڪنيڪل بنياد: گولائي خود ترتيب ڏيڻ وارو رولر بيئرنگ ٻنهي سنسڪرت شافٽ ۽ ٽوگل سيٽ تي | آپريشنل فائدا: Supports higher radial and thrust loads with lower friction than bronze bushes | ROI اثر: Increases bearing service life by an estimated 40%, اسپيئر پارٽ انوینٽري جي خرچن کي گھٽائڻ.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder for toggle plate adjustment and overload relief | آپريشنل فائدا: Enables remote CSS adjustment in minutes and automatic release of tramp metal | ROI اثر: دستي شيم تبديلين کي ختم ڪري ٿو, saving 23 hours of labor per adjustment and preventing damage from uncrushables.
ڦاٽل (غير ويلڊڊ) فريم جي تعمير | ٽيڪنيڪل بنياد: Highstrength cast steel sections joined via machined flanges and hardened bolts | آپريشنل فائدا: ويلڊنگ کان دٻاء جو مرڪز ختم ڪري ٿو; allows for sectional replacement if severely damaged | ROI اثر: Provides a demonstrably longer structural life than welded frames, ڊگھي مدت جي اثاثن جي قيمت جي حفاظت.
سڌو ڊرائيو VBelts ذريعي & Tensioner | ٽيڪنيڪل بنياد: Crusher driven by multiple Vbelts from a standard TEFC motor | آپريشنل فائدا: Simple maintenance; belt slip acts as a mechanical fuse against severe shock loads | ROI اثر: Lower installation cost vs gearbox drives; common industrial motor reduces procurement lead time.
Symmetrical Reversible Jaw مري | ٽيڪنيڪل بنياد: Identical corrugation profiles allow dies to be rotated endforend or swapped toptobottom | آپريشنل فائدا: Utilizes up to 100% of wear material before replacement; تائين خدمت جي وقفن کي وڌايو 30%| ROI اثر: Directly reduces consumable costs per tonne crushed.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (مقابلي جي اوسط) | JC5000 جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | ~ 8590% (مقرر & اڻ شيڊول اسٽاپ)| >94% (فيلڊ ڪارڪردگي ڊيٽا جي بنياد تي)| +510% سڌارو |
| لائنر زندگي (ابراھيندڙ گرينائيٽ) | ~180,000 220,000 ٽين في سيٽ| تائين 280,000 tonnes per set with symmetrical dies| +2530% سڌارو |
| Energy Consumption @ CSS 200mm| ~ 0.85 1.0 kWh/tonne| Average measured at 0.78 kWh/tonne| ~1520% واڌارو |
| ٽرام ڌاتو جي بحالي جو وقت| دستي صاف ڪرڻ / disassembly (48 ڪلاڪ)| هائيڊولڪ صاف ڪرڻ (<10 منٽ)| ~98% reduction in downtime |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1500mm x 1300mm (59" x 51")
وڌ ۾ وڌ فيڊ سائيز: 1250mm تائين ڪنڊ ڊگھائي (49")
بند ٿيل پاسي جي سيٽنگ جي حد: 150mm 300mm (6" 12")
گنجائش جي حد: مواد تي دارومدار & سي ايس ايس; typically between 750 1500 mtph
ڊرائيو پاور جي گهرج: Standard configuration requires a single electric motor rated at minimum of kW / ايڇ پي
ڪل وزن (صرف کولہو): لڳ ڀڳ ڪلو / lbs
اهم مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم; مينگنيز اسٽيل جوڙو مري ٿو; جڙيل مصر جو اسٽيل سنسڪرت شافٽ; Cast steel swing jaw body.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +113°F). مٽي سيل معياري آهن; انتهائي ماحول لاء اختياري نظام موجود آهن.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: ھڪڙي وڏي مجموعي پيدا ڪندڙ کي ضرورت آھي پرائمري سرڪٽ جي ذريعي وڌائڻ لاءِ % but was constrained by existing foundation space and high energy costs from their older crushers.
Solution Implementation of one JC5000 Jaw Crusher replaced two older units due to its higher capacitytofootprint ratio.
نتيجن جي ذريعي وڌايو ويو % while specific energy consumption dropped by %. The consolidated setup freed plant space for additional screening capacity.
لوھ لوھ پروسيسنگ پلانٽ اپ گريڊ
Challenge Unpredictable tramp metal from haulage vehicles caused repeated bent toggle plates and eccentric shaft damage on the primary crusher leading to days of unplanned downtime annually.
Solution Installation of a JC5000 equipped with the hydraulic toggle system provided automatic overload protection
Results In months since commissioning zero instances of mechanical damage from uncrushables have occurred The hydraulic system has cleared events successfully maintaining continuous operation
7 تجارتي خيالات
JC5000 Jaw Crusher ڪيترن ئي ترتيبن جي درجي ۾ پيش ڪيو ويو آهي:
Base Configuration Includes core crusher assembly standard manganese jaws motor base v belts guards
Premium Configuration Adds hydraulic toggle adjustment system automated grease lubrication integrated temperature monitoring sensors
Customization Options Available upon request include special wear alloys alternative shaft sealing arrangements custom discharge chutes or integration packages with specific feeders
Service Packages Extended warranty plans scheduled inspection services remote monitoring connectivity options are available
Financing Options Flexible commercial structures including outright purchase capital lease or operating lease agreements can be arranged through our financial partners
8 FAQ
What is the expected operational lifespan of the JC5000 main frame Industry testing demonstrates that the bolted non welded frame construction can exceed years in continuous hard rock service when maintained according to protocol
Can we use our existing feeder grizzly screen motors with this crusher The JC5000 can be integrated into existing plants engineering contractors will provide interface drawings Power requirements must be verified against your current electrical infrastructure
How does the hydraulic toggle affect maintenance schedules It eliminates manual shimming reducing routine adjustment time from hours to minutes It does not replace the need for regular inspections of wear parts lubrication system checks
What is the typical delivery lead time For standard configurations lead time is approximately months from order confirmation Customized units require additional engineering time which will be specified during project quotation
Are performance guarantees offered Yes guaranteed minimum throughput figures are provided based on your specific feed material analysis as part of our pre sale technical review process
