Jc5000 Jaw Crusher Distributors Brochure
ھدف پلانٽ مينيجرز, خريداري جا ماهر, ۽ انجنيئرنگ ٺيڪيدار: هڪ ٽيڪنيڪل & Commercial Evaluation of the JC5000 Jaw Crusher
1. PAINPOINT driven اوپننگ
Managing primary crushing stages presents persistent operational and financial challenges. نامناسب کاڌو مواد, غير منصوبابندي ڪيل سار سنڀال, and rising energy costs directly impact your bottom line. ڇا توهان تجربو ڪري رهيا آهيو:
ڪپڙا پارٽ مٽائڻ لاءِ اضافي وقت? Frequent jaw plate changes halt entire processing lines, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
Inconsistent Throughput and Product Gradation? Variable feed size and hardness lead to unpredictable output, bottlenecking downstream operations and compromising final product specifications.
Unscheduled Maintenance from Tramp Metal or Uncrusheables? A single unforeseen event can cause catastrophic damage, resulting in lengthy repairs and significant component costs.
Rising Operational Costs from Energy Inefficiency? Older crushing technology consumes excessive power per ton of material processed, منافعي جي مارجن کي ختم ڪرڻ.
The solution requires a primary crusher engineered not just for power, but for predictable performance and total operational cost management.
2. پيداوار جو جائزو
جي JC5000 جبڑے کولہو هڪ اعلي گنجائش آهي, singletoggle jaw crusher کان کني ۾ سڀ کان وڌيڪ گهربل پرائمري ڪرشنگ ايپليڪيشنن لاءِ انجنيئر, heavy construction, ۽ وڏي پيماني تي مجموعي پيداوار. Its design focuses on delivering maximum availability and the lowest cost per tonne in its class.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو رن آف مائن يا ڪوارريرن مواد (1.5m تائين ڪنڊ ڊگھائي) اونهي ۾ هدايت ڪئي وئي آهي, nonchoking corrugated feed opening.
2. ڇڪڻ وارو عمل: A robust eccentric shaft drives a dynamically balanced moving jaw in an aggressive elliptical motion, applying compressive force to reduce material against a fixed jaw.
3. خارج ٿيڻ: ڪٽيل پراڊڪٽ هيٺان خارج ٿيڻ واري پوائنٽ تي نڪرندو آهي, سائيز سان گڏ بند ٿيل سيٽنگ جي ترتيب سان (سي ايس ايس), adjustable via a hydraulic wedge system.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, and recycled concrete/demolition waste. Suitable for stationary plants or large mobile tracked setups.
حدون: Not designed for ultrafine grinding or as a secondary/tertiary crusher. Requires a properly sized feeding system to realize full capacity benefits.
3. بنيادي خاصيتون
HeavyDuty فريم & گولي وارو رولر بيئرنگ | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: ناقابل برداشت مواد مان چوٽي لوڊ برداشت ڪري ٿو; eliminates frame fatigue failures | ROI اثر: Extended structural life beyond the crusher’s service cycle; reduces risk of catastrophic plant shutdown.
هائيڊولڪ ٽوگل & سي ايس ايس ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder for tensioning and clearing | آپريشنل فائدا: Enables remote adjustment of discharge setting and automated clearing of chamber blockages in minutes | ROI اثر: پيداوار جي تبديلين لاء گھٽ وقت گھٽائي ٿو; improves operator safety by removing manual intervention.
ST47 Manganese Steel Jaw Plates | ٽيڪنيڪل بنياد: Highstrength alloy with optimal tooth profile design | آپريشنل فائدا: Extended wear life under high abrasion; maintains consistent product gradation throughout wear cycle | ROI اثر: Reduces consumable inventory costs and changeout frequency by an average of 2535% versus standard plates.
سڌو ڊرائيو & Flywheel Mass | ٽيڪنيڪل بنياد: Hightorque motor coupled directly to eccentric shaft with optimized inertial mass | آپريشنل فائدا: موثر پاور ٽرانسميشن; maintains consistent crushing momentum under variable loading | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو 812% improvement in kWh per tonne crushed compared to comparable Vbelt driven units.
Intelligent Control System Interface | ٽيڪنيڪل بنياد: PLCbased monitoring of power draw, برداشت جي درجه حرارت, ۽ هائيڊولڪ پريشر | آپريشنل فائدا: Provides realtime operational data and prefailure alerts to prevent secondary damage | ROI اثر: اڳڪٿي واري سار سنڀال جي شيڊول کي فعال ڪري ٿو, avoiding unplanned stops and reducing repair scope.
Quarry Duty Eccentric Shaft | ٽيڪنيڪل بنياد: Forged from highintegrity steel with precisionmachined bearing journals | آپريشنل فائدا: Unmatched resistance to bending fatigue under continuous highload operation | ROI اثر: Core component designed for the lifetime of the crusher, eliminating replacement cost and downtime.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (750mm x 500mm Class) | JC5000 جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| Average Wear Life (ابراھيندڙ پٿر) | 180,000 220,000 ٽين في سيٽ | 280,000 320,000 ٽين في سيٽ| +35% |
| چيمبر جي صفائي / CSS ترتيب ڏيڻ جو وقت| 45 90 منٽ (دستور) | < 10 منٽ (هائيڊولڪ) |85% |
| طاقت جي ڪارڪردگي (kWh/tonne) بيس لائين| ~ 0.85 1.05 kWh/t| ~ 0.75 0.92 kWh/t| ~12% |
| Maximum Feed Size Acceptance Ratio| ~80% of gape width| ~85% of gape width| +6% intake capacity |
Ratio of acceptable topsize dimension to crusher gape width.
5. ٽيڪنيڪل وضاحتون
کرشنگ جي صلاحيت: تائين 750 ٽين في ڪلاڪ (کاڌ خوراڪ جي مواد تي منحصر آهي ۽ بند ٿيل سيٽنگ).
فيڊ کولڻ: 1300mm x 1000mm (51"x 40").
ڊرائيو پاور: 132 ڪلواٽ / 175 HP برقي موٽر معياري.
ڪل وزن: لڳ ڀڳ 48,500 ڪلو (crushing unit only).
اهم مواد جي وضاحت: Fabricated heavyduty steel frame; Forged EN24/S355J2 eccentric shaft; ST47/ST52 fixed & حرڪت ڪندڙ جبڙا; گولي وارو رولر بيرنگ.
آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust sealing is standard for harsh environments.
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري کرشنگ اسٽيشن
Challenge A major aggregate producer faced excessive downtime from weekly jaw plate inspections and bimonthly changes due to highly abrasive feed.
Solution Installation of a JC5000 Jaw Crusher equipped with ST47 jaw plates and the hydraulic toggle system.
Results Wear part life extended to sixweek intervals. Combined with rapid hydraulic CSS adjustment for varying product demands, plant availability increased by an estimated 18%. The resulting increase in usable output provided a payback period on the crusher investment in under 14 مهينا.
Iron Ore Processing – Primary Reduction
Challenge An iron ore operation needed higher throughput from their primary circuit but was limited by frequent blockages from sticky feed material and fear of damage from tramp metal.
Solution A JC5000 was selected for its robust frame design and hydraulic clearing system.
Results The automated clearing cycle resolved blockages within one shift hour versus previous halfday manual efforts. The control system’s power monitoring now provides alerts on potential uncrushables, allowing operators to take preemptive action. Throughput increased by a consistent 15% due to reduced stall time.
7. تجارتي خيالات
The JC5000 Jaw Crusher is offered in configured tiers:
بنيادي جوڙجڪ: Core crushing unit with motor drive guardsand basic controls.
Production Ready Package: انٽيليٽ ٿيل موٽر بيس شامل آهي,vbelt drive guard assembly,lifting tools,and advanced PLC control system with touchscreen interface.
SiteSpecific Options: Custom wear plate profiles,fixed installation skid package,dust extraction ports,and various motor voltage/frequency configurations.
Service packages range from annual inspection plans to comprehensive scheduled maintenance agreements covering partsand labor.Financing options including operating leasesand equipment rentaltoown programs are available through authorized distributors to align capital expenditure with project cash flow.
8.FAQ
Q What is the typical installationand commissioning timelinefora JC5000?
A Fora stationary plant replacementwith prepared foundations,crane access,and utilities available,crusher commissioning typically requires57 working days.This includes mechanical setting,pourinplace epoxy grouting,and control system integration
Q How does theJC5000 handle recycled demolition concretewith rebar?
A The hydraulictoggle systemis designedto releas eautomaticallyif an uncrushable objectlike large tramp metalis encountered.This protects thecrusherfrom damage.The rebar will generally be cleanedfromthe chamberduringthe reversalcycleand ejectedwiththe product
Q Arewear حصا آساني سان دستياب آهن?
A Yes.Authorized distributorsstock criticalwear parts—jaw plates,toggleseats,s ide liners—ensuringavailabilityforplannedchanges.Field datasupports predictablewear lifeallowingforjustintimeorderingto minimizeyourinventoryholding
Q Can thiscrusherintegratewithourexistingPLCplant controls?
A Yes.TheJC5000'scontrolsystemprovess tandardhardwiredI/Oanda ModbusTCP/IPprotocolinterfacefor seamlessdataexchangewithmostcentralizedplant monitoring systems
Q Whatistheexpectedservice lifeforthemajor structuralcomponents?
A Thecoreframe,eccentricshaft,and bearinghousingsaredesignedand manufacturedfora minimumservice lif eof20+yearsundernormaloperatingconditionssubjecttoproper maintenance
