Jc5000 جبڑے کولہو ڪمپني جو معائنو
1. PAINPOINT driven اوپننگ
Are unplanned shutdowns and ballooning maintenance costs eroding your primary crushing stage profitability? Operational managers face persistent challenges that directly impact the bottom line. Excessive wear part consumption leads to unpredictable budgeting and frequent liner changes, توهان جي پوري پروسيسنگ لائن کي روڪيو. Inconsistent feed size or hard, abrasive material can cause premature failures and catastrophic damage to critical components. ان کان سواء, inefficient crushing chambers fail to optimize particle shape and throughput, leaving potential tonnage—and revenue—unprocessed. توهان ڪيئن حاصل ڪري سگهو ٿا قابل اعتماد, highvolume reduction while controlling operational expenditure and maximizing equipment uptime? The solution requires a robust engineering approach focused on durability, serviceability, ۽ ثابت ڪارڪردگي.
2. پيداوار جو جائزو
JC5000 هڪ اعلي گنجائش آهي, singletoggle jaw crusher engineered for the primary crushing of hard rock, معدنيات, and aggregate in demanding stationary plant applications. Its operational workflow is designed for simplicity and reliability: (1) Large feed material is introduced into the deep, هڪ vibrating grizzly فيڊر ذريعي nonchoking ڪرشنگ چيمبر. (2) A highinertia flywheel and large eccentric shaft drive a robust moving jaw in an elliptical motion to apply compressive force against the fixed jaw plate. (3) The crushed product discharges at the bottom with a consistent CSS (بند طرف سيٽنگ), ثانوي پروسيسنگ لاء تيار. This equipment is specifically scoped for hightonnage primary stations in mining, کوٽڻ, ۽ وڏي پيماني تي تعميراتي منصوبا. Its design is optimized for hard, abrasive materials but is not intended for recycling applications with high levels of tramp metal or plastic.
3. بنيادي خاصيتون
HeavyDuty رولر بيئرنگ ڊيزائن | ٽيڪنيڪل بنياد: Utilization of oversized spherical roller bearings on the eccentric shaft, supported by a forged alloy steel housing. | آپريشنل فائدا: Provides exceptional radial and axial load capacity, extending bearing life under shock loads and reducing heat generation for continuous operation. | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 40% longer bearing service intervals compared to standard designs, lowering part replacement costs and associated labor downtime.
"WedgeLock" Jaw Plate Retention System | ٽيڪنيڪل بنياد: Mechanical wedge locking system secures jaw plates without the use of backing resin or adhesives. | آپريشنل فائدا: Enables fast, safe jaw plate changeouts by plant personnel without specialized heating tools or lengthy curing times. | ROI اثر: لائينر جي تبديلي جي گھٽتائي کي گھٽائي ٿو تقريبا 50%, directly increasing plant availability and annual throughput capacity.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder for tensioning the toggle plate and providing automatic overload relief. | آپريشنل فائدا: Allows rapid adjustment of the CSS for product size control and automatically releases tramp metal or uncrushable material to protect the crusher from damage.| ROI اثر: Prevents costly repairs from overload events; enables quick product size adjustments to meet changing spec requirements without manual shim manipulation.
ڊيپ سميٽري ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized chamber geometry derived from kinematic analysis of the elliptical motion path.| آپريشنل فائدا: Promotes interparticle crushing for improved particle shape, في اسٽروڪ جي صلاحيت وڌائي ٿو, and reduces premature wear at the discharge point.| ROI اثر: تائين پهچائي ٿو 15% higher throughput per installed horsepower compared to previous generation designs, توانائي جي ڪارڪردگي کي بهتر بنائڻ.
ماڊلر فريم جي تعمير | ٽيڪنيڪل بنياد: Fabricated from heavyduty steel plate with nonwelded stressrelieved sections bolted together.| آپريشنل فائدا: Simplifies transportation logistics to remote sites and allows for targeted replacement or repair of frame sections if ever required over decades of service.| ROI اثر: Reduces initial shipping costs by up to 30% for certain locations; extends total structural life of the asset beyond typical weldedframe crushers.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | JC5000 حل | فائدو (% سڌارو) |
| : | : | : | : |
| Average Jaw Plate Life (ابراھيندڙ گرينائيٽ) | 180,000 220,000 ٽين | 280,000 320,000 ٽين | +35% وڌايل لباس جي زندگي |
| Typical Liner ChangeOut Time (Two Plates) | 1824 ڪلاڪ (Resin System) | 812 ڪلاڪ (WedgeLock) | ~55% Faster Service |
| Power Consumption per Tonne Crushed | بيس لائين (100%) Measured kWh/t | Improved Chamber & Kinematics Achieves ~90% Baseline kWh/t| ~10% Energy Efficiency Gain |
| Maximum Feed Size vs Gape Opening Ratio| ~8085% Standard Ratio| Engineered at ~90% Ratio| Enables Larger TopSize Processing |
\ Based on controlled testing with identical feed material.
\\ Actual results vary based on feed material characteristics.
\\\ Ratio indicates ability to accept large blocks relative to crusher inlet dimensions.
\\\\ Industry average derived from published specifications of comparable class crushers.
5. ٽيڪنيڪل وضاحتون
ظرف & درجه بندي: تائين 1,650 ٽين في ڪلاڪ (کاڌ خوراڪ جي مواد تي دارومدار & سي ايس ايس).
فيڊ کولڻ: 1500mm x 1300mm (59" x 51").
بجلي جي گهرج: 200 ڪلواٽ / 250 HP electric motor drive (معياري).
مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم; مينگنيز اسٽيل جال پليٽ (معياري); Optional premium alloys available for specific abrasion/impact conditions.
جسماني طول و عرض & وزن: لڳ ڀڳ نصب وزن: ~96,000 kg; Specific footprint dimensions available upon request based on feeder/civils design.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; Dust sealing systems standard; اختياري آرڪيڪڪ يا ٽڪنڊي پيڪيجز موجود آهن.
6. درخواست جا منظر
سخت پٿر جي کوٽائي - گرينائيٽ مجموعي پيداوار
چيلنج: A major quarry operator faced excessive downtime every 68 weeks for jaw liner changes using resinbased systems on their primary crusher. Laborintensive procedures were cutting into peak season production.
حل: Implementation of a JC5000 Jaw Crusher with its WedgeLock retention system was specified as part of a plant upgrade.
نتيجا: Liner changeout time was reduced from an average of 22 ڪلاڪ کان هيٺ 10 ڪلاڪ في واقعي. This translated to an estimated gain of over 120 hours of additional crushing time annually while reducing maintenance crew overtime costs.
Primary Iron Ore Crushing Station
چيلنج: An iron ore processing plant needed higher primary throughput but was limited by existing crusher capacity and frequent bearingrelated issues due to shock loads from direct dump feeding.
حل: A JC5000 was selected based on its heavyduty roller bearing design and deep chamber capable of handling large slabby ore directly from the mine.
نتيجا: ٻوٽن جي throughput جي سراسري طور تي وڌي 18%. After two years of operation with consistent shock loading from direct truck dump feeding campaigns have shown no bearingrelated interventions required beyond scheduled lubrication servicing.
7. تجارتي خيالات
The JC5000 Jaw Crusher is offered in several configuration tiers:
1. بيس يونٽ ٽائر: Includes core crusher with standard manganese liners, موٽر ڊرائيو,and basic lubrication system.
2. Plant Ready Tier: Integrates motor starter package,custom baseframe,vibration isolation pads,and integrated guarding.
3. اختياري خاصيتون شامل آهن خودڪار گريس لوبريڪيشن سسٽم,مٽي کي دٻائڻ واري اسپري بار,a varietyof jaw plate tooth profiles,and extended wear package components.Service packages rangefrom basic commissioning supportto comprehensive multiyear scheduled maintenanceand parts agreements.Financing options including capital leaseoperating leaseand rentaltoown structures are availableto alignwith project cash flow requirements
8.FAQ
ق: Is the JC5000 compatible with my existing secondary/tertiary crushing circuit?
اي: Yes.The CSS adjustment rangeand resultant product gradation are designedto feed efficiently into common cone crusheror further downstream processes.Specific gradation curves can be providedfor your circuit modeling.
ق:What impact will this haveon my operating labor requirements?
اي:The design prioritizes serviceability.The WedgeLock systemand accessible lubrication points reduce specialized skill requirementsand time spenton routine maintenance allowingyour existing teamto manage operations effectively
ق:What arethe commercial termsfor critical spare parts?
اي:We offer guaranteed inventoryholding agreementsfor critical wearand spare partslike bearingsshaftsand jaw platesto ensureyour planned stock levelsmeet target uptime Key componentsare often availablefor expedited shipping
ق:How long does implementationtypically takefrom orderto commissioning?
اي:Lead timesvarybasedon configurationStandard units typically shipwithin X weeksof order confirmationCommissioningby our field engineersrequiresapproximately Y daysonsite dependenton civils readiness
ق:What financing structuresare commonly usedfor equipmentof this scale?
اي:The majorityof commercial buyersutilize capital leasesor projectbased financing whichcan often be structuredto includecapital sparesand initial service packagesWe workwith several industryspecific lenders
