Jc5000 Jaw Crusher Companies Prices
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي مجموعي يا کان کني جي منافعي جي مارجن کي? پرائمري ڪرشنگ هڪ نازڪ رڪاوٽ آهي, ۽ سامان جي ناڪامي هتي توهان جي پوري پروسيسنگ لائن ذريعي cascades. انهن عام چئلينجن تي غور ڪريو:
اڻ شيڊول بند وقت: Bearing failures or component wear can halt production for days, ھزارين في ڪلاڪ جي خرچ جي ضايع ٿيڻ ۽ بيڪار محنت ۾.
هاء PerTon آپريٽنگ خرچ: بار بار لائنر تبديليون, گھڻي توانائي واپرائڻ, and high maintenance labor hours directly increase your cost per ton of processed material.
متضاد پيداوار جي درجه بندي: هڪ غير مستحڪم يا غير موثر ڪرشنگ چيمبر هڪ جهڙي پيدا ڪرڻ ۾ ناڪام ٿيندو, سٺي شڪل واري پيداوار, impacting downstream efficiency and product marketability.
محدود فيڊ لچڪدار: Inability to handle varying feed sizes or occasional tramp metal without causing significant damage leads to operational hesitation and reduced feed rates.
ڇا توهان جو بنيادي کولہو هڪ قابل اعتماد اثاثو يا بار بار جي ذميواري آهي? حل صرف هڪ مشين ۾ نه آهي, but in engineered durability and intelligent design focused on total cost of ownership.
2. پيداوار جو جائزو
JC5000 جبڑے کولہو هڪ اعلي گنجائش آهي, سنگل ٽوگل جبڑے کولہو انجنيئرنگ ۾ هيڊي ڊيوٽي پرائمري ڪرشنگ لاءِ مائننگ, وڏي پيماني تي کوٽائي, ۽ صنعتي معدني پروسيسنگ ايپليڪيشنون. Its design prioritizes mechanical robustness and operational simplicity for maximum uptime in the most demanding environments.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو رن آف مائن يا ڪوارريرن مواد (1.5m ڪعب تائين) اونهي ۾ هدايت ڪئي وئي آهي, غير ڇڪڻ واري ڪرشنگ چيمبر.
2. ڇڪڻ وارو عمل: A highstrength, forged eccentric shaft drives a dynamically balanced moving jaw plate in an aggressive elliptical motion, applying compressive force to reduce the material.
3. خارج ٿيڻ: Crushed product exits at the bottom with a consistent discharge setting maintained by a hydraulic wedge adjustment system, ensuring repeatable product sizing.
ايپليڪيشن جو دائرو: سخت پٿر لاء مثالي (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, and recycled concrete/demolition debris where high throughput (750+ tph) گهربل آهي.
حدون: گندي لاء ٺهيل ناهي, اڳواٽ اسڪيلنگ کان سواء چپچپا مواد; maximum capacity is contingent on feed material characteristics and required reduction ratio.
3. بنيادي خاصيتون
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: سائيڪل جي لوڊشيڊنگ تحت فريم ٿڪڻ جي ڀڃڪڙي کي ختم ڪري ٿو; provides stable platform for all components | ROI اثر: وڌايل ساخت جي زندگي کان ٻاهر 20+ عام آپريشن هيٺ سال, eliminating premature capital replacement.
Hydrostatic ڊرائيو & PLC ڪنٽرول | ٽيڪنيڪل بنياد: Direct hydraulic drive with variable displacement motors controlled by programmable logic | آپريشنل فائدا: نرم شروعات کي فعال ڪري ٿو, رڪاوٽون صاف ڪرڻ لاء واپسي وارو آپريشن, and precise speed control; reduces electrical surge demands | ROI اثر: Lower installed electrical costs (no large starter motors), reduced mechanical shock on components by up to 60%, leading to longer drivetrain life.
QuickChange Jaw Wedge System | ٽيڪنيڪل بنياد: Mechanically locked wedge assembly without backing resin | آپريشنل فائدا: Liner changeout times reduced from days to hours with standard site tools | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 70% reduction in downtime for liner maintenance, سڌو سنئون سالياني دستياب پيداوار جا ڪلاڪ.
ڊيپ سميٽري ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized nip angle and long crushing stroke geometry | آپريشنل فائدا: Promotes particleonparticle crushing for improved shape; increases capacity per unit of jaw plate wear | ROI اثر: Produces more saleable product fraction (+1520% based on industry testing) and extends liner intervals by up to 30%.
Integrated PreScreening Grizzly Feeder Option | ٽيڪنيڪل بنياد: Bolton vibrating grizzly section with adjustable bars | آپريشنل فائدا: Removes fines from primary feed before entry into the chamber | آپريشنل فائدا: Increases effective throughput by up to 25% on sticky or finesheavy material by preventing chamber packing.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (تقابلي ڪلاس) | JC5000 جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر زندگي (ابراھيندڙ گرينائيٽ)| ~ 450,000 ٽين في سيٽ | 600,000+ ٽين في سيٽ (تصديق ٿيل فيلڊ ڊيٽا) | +33% |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 1,200 آپريٽنگ ڪلاڪ | >2,000 ڪم جا ڪلاڪ (اهم اجزاء) | +67% |
| Tonnage per kWh| بيس لائين 100% | 115120% (efficient chamber & ڊرائيو سسٽم) | +1520% |
| Annual Scheduled Maintenance Hours| ~160 hours/year (اوڀر.)| <100 ڪلاڪ / سال (design simplification) |38% |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1500mm x 1300mm (59" x 51")
وڌ ۾ وڌ فيڊ سائيز: Up to 1250mm cube (49")
گنجائش جي حد: تائين 750 ٽين في ڪلاڪ (مواد تي منحصر آهي & سي ايس ايس)
ڊرائيو پاور: Hydraulic system powered by twin electric motors totaling 300kW
ڪل وزن (صرف کولہو): لڳ ڀڳ 105,000 ڪلو
اهم مواد جي وضاحت: Fabricated main frame from hightensile steel; ٺھيل ٺھيل & مزاج سنسڪرت شافٽ; Manganese steel jaw plates with multiple tooth profiles.
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +45°C (4°F کان +113°F) معياري lubrication پيڪيج سان.
6. درخواست جا منظر
Large Granite Quarrying Operation
چيلنج: A major aggregate producer faced excessive downtime from jaw liner changes every 6 weeks and poor product shape affecting their asphalt chip sales.
حل: Implementation of one JC5000 Jaw Crusher as the primary unit. Key factors were the quickchange wedge system and deep chamber geometry.
نتيجا: لينر جي تبديلي جو وقت گھٽجي ويو 32 ڪلاڪ کان هيٺ 10 ڪلاڪ. The improved product shape increased yield of premium chip products by 18%, directly boosting revenue per ton crushed.
لوهه جي معدنيات پرائمري کرشنگ اسٽيشن
چيلنج: High vibration loads from an older crusher led to frequent structural cracks in the support pedestal and bearing failures every ~14 months.
حل: Replacement with a JC5000 featuring its FEAoptimized rigid frame and hydrostatic drive with dampened start/stop cycles.
نتيجا: Elimination of structural maintenance issues. Bearing service life extended to an average of 26 months under identical feed conditions. ٻوٽن جي دستيابي اندازي مطابق وڌي وئي 3%.
7. تجارتي خيالات
The capital investment in a JC5000 Jaw Crusher is positioned within the premium class of primary crushing solutions due to its heavyduty construction and advanced features.
Pricing Tiers are typically defined by configuration:
بنيادي مشين
SkidMounted ماڊل (includes motor drives & hydraulic power pack)
Full SemiStatic Plant Module (with integrated feeder discharge conveyor)
اختياري خاصيتون شامل آهن: Dust suppression spray systems specific models of prescreening grizzlies automated lubrication systems remote monitoring telemetry packages
Service Packages are available ranging from basic commissioning support up through comprehensive multiyear Planned Maintenance Agreements which include scheduled inspections parts discounts priority support
Financing options through manufactureraffiliated partners can include equipment leasing capital loans or rentaltoown structures tailored for largescale capital projects
FAQ
Q1 Is the JC5000 compatible with my existing secondary/tertiary crushing circuit?
A1 The JC5000 is designed as a versatile primary crusher Its hydraulic adjustment allows for precise control of the closed side setting enabling you to tune the feed size distribution optimally for your existing cone crushers or downstream screens Compatibility analysis requires review of your target throughputs
Q2 What is the expected impact on my plant's overall energy consumption?
A2 While adding significant capacity field data indicates that its efficient hydrostatic drive combined with particleonparticle crushing action often results in lower energy consumption per ton produced compared to less efficient older technology potentially offsetting power draw increases at the plant level
Q3 How does financing typically work for equipment at this scale?
A3 Most commercial buyers utilize projectbased financing either through direct capital expenditure allocation manufacturersupported leasing programs or thirdparty equipment finance companies We can provide documentation including total cost of ownership projections typical payback periods based on your production estimates
Q4 What training is provided for our operations maintenance teams?
A4 Comprehensive onsite training during commissioning is standard covering safe operation routine maintenance procedures troubleshooting guides Detailed manuals parts lists are provided electronically Training focuses on maximizing component life through correct operational practices
Q5 Can it process recycled demolition concrete with rebar?
A5 Yes its robust construction handles reinforced concrete However an electromagnetic separator installed prior feeding is strongly recommended Continuous feeding of significant tramp metal will accelerate wear An optional overload protection system further safeguards against uncrushable objects
