Jc5000 جبڑے کولہو ڪمپنيون فئڪٽري قيمت
1. PAINPOINT driven اوپننگ
آپريشنل خرچن ۾ اضافو ڪري رهيا آهن ۽ غير متوقع بند وقت توهان جي کواري يا منهنجي منافعي کي ختم ڪري رهيا آهن? پرائمري ڪرشنگ اسٽيجز مسلسل چئلينج پيش ڪن ٿيون جيڪي سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿيون. انهن عام آپريشنل رڪاوٽن تي غور ڪريو:
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديليون ۽ غير متوقع ميڪيڪل ناڪامي توهان جي پوري پروسيسنگ لائن کي روڪيو, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي لباس حصو واپرائڻ: Aggressive feed material leads to premature failure of jaw plates and side liners, creating recurring part costs and labor expenses.
غير مطابقت رکندڙ ذريعي & پيداوار جي ماپ: Fluctuations in feed size or hardness result in uneven output, causing bottlenecks downstream and making it difficult to meet consistent product specifications.
Unscheduled Stoppages from Tramp Iron: Unseen metallic contaminants can cause catastrophic damage to crusher internals, سخت مرمت جي خرچن ۽ توسيع واري وقت جي ڪري.
What if your primary crusher could deliver not just raw power, but predictable performance and controlled operating costs? The solution requires a machine engineered to address these specific pain points with robust design and intelligent features.
2. پيداوار جو جائزو
JC5000 جبڑے کولہو هڪ اعلي گنجائش آهي, سنگل ٽوگل جبڑے کولہو انجنيئرنگ ۾ هيڊي ڊيوٽي پرائمري ڪرشنگ لاءِ مائننگ, کوٽڻ, ۽ وڏي پيماني تي تعميراتي ريسائڪلنگ ايپليڪيشنون. اهو سخت پٿر کي پروسيس ڪرڻ لاء ٺهيل آهي, معدنيات, and concrete demolition debris with maximum reliability.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏي رن آف مين (روم) مواد ڊمپ ٽرڪ يا لوڊر ذريعي وائبريٽنگ گرزلي فيڊر ۾ پهچايو ويندو آهي (اختياري) يا سڌو سنئون ڪرشنگ چيمبر ۾.
2. Compressive Crushing: The aggressive elliptical jaw motion forces material against the stationary jaw plate, fracturing it through compressive force.
3. خارج ٿيڻ: ڪٽيل مواد هيٺان خارج ٿيڻ واري اوپننگ ذريعي نڪرندو آهي (سي ايس ايس), with the size precisely controlled by a hydraulic toggle tensioning and adjustment system.
ايپليڪيشن جو دائرو: Ideal for hightonnage primary crushing stations processing abrasive materials like granite, بيسالٽ, لوهه, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ. It is suited for fixed plant installations requiring sustained throughput over 750 mtph.
حدون: Not designed for sticky or clayrich materials without prescreening/scalping. Requires a stable foundation and appropriate feed equipment to match its high intake capacity.
3. بنيادي خاصيتون
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: ڊبليڪٽنگ هائيڊولڪ سلنرز روايتي ميخانياتي ٽوگل پليٽ کي تبديل ڪن ٿا | آپريشنل فائدا: محفوظ ڪري ٿو, بند ٿيل سيٽنگ جي ريموٽ ترتيب (سي ايس ايس) for product size control and provides automatic overload protection by releasing under uncrushable pressure | ROI اثر: تائين جي ترتيب جي گھٽتائي کي گھٽائي ٿو 80% compared to manual shim systems and prevents costly damage from tramp metal.
ڊيپ سميٽري ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized chamber geometry and a long nip angle | آپريشنل فائدا: Promotes particleonparticle attrition, سليبي جي پيداوار کي گھٽائي ٿو, and ensures even wear distribution across jaw plates | ROI اثر: جوا پليٽ سروس جي زندگي کي سراسري طور وڌائي ٿو 30%, لباس جي حصن لاء سڌو سنئون قيمت گھٽائڻ.
HeavyDuty رولر بيئرنگ ڊيزائن | ٽيڪنيڪل بنياد: Spherical selfaligning roller bearings on the main shaft | آپريشنل فائدا: Supports high radial and thrust loads with greater efficiency than traditional bronze bearings | ROI اثر: Lower friction reduces power consumption by approximately 1015% under full load and increases bearing service life.
بولڊ مين فريم جي تعمير | ٽيڪنيڪل بنياد: Fabricated from hightensile steel plates joined with machined surfaces and largediameter bolts | آپريشنل فائدا: Provides superior structural integrity against fatigue stresses, simplifies site transportation, and allows for future potential relocation | ROI اثر: Eliminates risks associated with welded frame cracks; offers longterm plant flexibility.
انٽيگريڊ موٽر جبل & ڊرائيو گارڊ | ٽيڪنيڪل بنياد: Unified base frame incorporates motor mount and Vbelt drive guards | آپريشنل فائدا: تنصيب جي ترتيب کي آسان بڻائي ٿو, reduces footprint requirements, and ensures operator safety around drive components from day one | ROI اثر: Cuts installation time/costs by providing a complete package; ensures compliance with safety standards.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (تقابلي ڪلاس) | JC5000 جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي / اپٽائم| ~8588% (factoring adjustment & liner wear downtime)| >92% دستيابي جو مقصد| +57% وڌيڪ پيداوار ڪلاڪ |
| زندگيءَ جو لباس (جبلن جي پليٽ)| abrasive گرينائيٽ جي بنياد تي; ~120,000 MT| Field data shows ~160,000 MT average| +33% گهڻي خدمت زندگي |
| طاقت جي ڪارڪردگي| Specific power consumption benchmarked per ton crushed| Measured 12% lower kWh/ton in controlled tests| 12% توانائي جي قيمت في ٽين |
| ذريعي پٽ مطابقت| Output can vary ±15% with feed fluctuations| Advanced chamber design maintains output within ±8% variance| +45% تسلسل ۾ بهتري |
5. ٽيڪنيڪل وضاحتون
فيڊ کولڻ: 1500mm x 1300mm (59" x 51")
وڌ ۾ وڌ فيڊ سائيز: 1250ايم ايم (49")
بند طرف سيٽنگ (سي ايس ايس) حد: 175mm 300mm (7" 12")
گنجائش جي حد: تائين 950 mtph (1046 stph), مواد جي قسم تي دارومدار & سي ايس ايس.
ڊرائيو پاور جي گهرج: 200 ڪلواٽ / 250 HP برقي موٽر معياري.
ڪڪڙ جو وزن (موٽر کان سواء & ڊرائيو): لڳ ڀڳ 62,000 ڪلو (136,700 lbs).
مکيه فريم جي تعمير: اعلي طاقت اسٽيل پليٽ (ASTM A36 برابر).
جبڑے پليٽ جو مواد: پريميئم مينگنيز اسٽيل (14%18% من).
آپريٽنگ جي درجه حرارت جي حد: 20°C کان +40°C (4°F کان +104°F) معياري لوبريڪنٽس سان.
6. درخواست جا منظر
Granite Quarry Primary Crushing | چيلنج: A large aggregate producer faced excessive downtime every 68 weeks for manual jaw plate replacement and CSS adjustment using shims on their existing crusher. Labor costs were high and production schedules were unreliable. | حل: Implementation of a JC5000 Jaw Crusher with its hydraulic toggle system and optimized manganese jaw plate profiles. | نتيجا: Liner change intervals extended to 1012 هفتا. CSS adjustments are now completed in under 30 minutes remotely rather than a halfday shutdown. This contributed to an overall site throughput increase of 18%.
لوھ لوھ پروسيسنگ پلانٽ اپ گريڊ | چيلنج: An aging primary crusher was the bottleneck in an expansion plan, unable to meet new tonnage targets while suffering from high energy costs per ton processed due to inefficient drive systems.| حل: The JC5000 was selected as the new primary crusher based on its rated capacity matching new targets coupled with its efficient roller bearing design.| نتيجا: Plant achieved its required tonnage of +850 mtph consistently. Energy monitoring showed a reduction of approximately $45,000 annually in direct crusher power costs compared to projections from the old unit’s performance data.
7. تجارتي خيالات
The JC5000 Jaw Crusher is offered as a complete crushing package including crusher base unit only or as part of integrated modules including skid frames or preengineered support structures.
قيمت جا درجا: Commercial proposals are structured based on configuration:
Tier A – Base JC5000 Crusher Unit
Tier B – Crusher Unit + انٽيگريڊ موٽر بيس & ڊوڙي ٿو
Tier C – SkidMounted Module including feed hopper/vibrating grizzly feeder
اختياري خاصيتون / ڪَٽَ: Hydraulic power unit upgrades for colder climates; خودڪار گريس لوڻ وارو نظام; مانيٽرنگ سينسر پيڪيجز پائڻ; special alloy manganese options for highly abrasive feeds.
سروس پيڪيجز: توسيع وارنٽي منصوبن; ضمانت ٿيل حصن جي دستيابي پروگرام; annual health check inspections conducted by factory technicians.
فنانسنگ جا اختيار: Equipment leasing structures through partnered financial institutions; rentaltoown programs available for qualifying projects; standard purchase order terms available globally.
8. FAQ
1. ڇا JC5000 اسان جي موجوده ثانوي/ٽيريري ڪرشنگ سرڪٽ سان مطابقت رکي ٿو?
ها. Its hydraulic CSS adjustment allows precise control of product size distribution feeding into cone crushers or further processing stages ensuring optimal circuit balance.
2. What is the expected operational impact during liner changes?
The design incorporates accessible wedge systems for securing jaw plates which reduces changeout time significantly compared to older designs that use backing compounds or complex mechanical fasteners.
3.Are commercial terms negotiable based on fleet volume purchases?
Yes we offer structured commercial discounts when purchasing multiple units across different sites or as part of a major greenfield project development contract
4.اسان جي سار سنڀال جي عملدار لاء ڪهڙي تربيت ڏني وئي آهي?
A comprehensive commissioning package includes detailed operational training onsite along with technical manuals access digital resources covering routine maintenance procedures troubleshooting guides
5.وارنٽي ڪوريج ڪيئن ڪم ڪندو آهي?
The standard warranty covers manufacturing defects in materials workmanship critical components like main frame shaft bearings etc Wear parts such as manganese liners are covered under separate terms based on application review
