Iso تصديق ٿيل سليگ کولہو پلانٽ ڪوٽا
ISO Certified Slag Crusher Plant: Engineered for Maximum Uptime and Material Recovery
1. PAINPOINT driven اوپننگ
Managing slag byproduct is a persistent operational challenge with direct cost implications. ڇا توهان تجربو ڪري رهيا آهيو:
ضرورت کان وڌيڪ بند وقت: بار بار لائنر تبديليون, رڪاوٽون, and mechanical failures halting your processing line for hours, costing thousands in lost production per event?
Unpredictable Operating Costs: Spiking maintenance bills from abrasive slag wear on substandard components and high energy consumption from inefficient crushing action?
غير مطابقت واري پيداوار جي معيار: Variable output gradation leading to poor sales value for your aggregate or difficulties in downstream recycling processes?
ريگيوليٽري & حفاظتي خطرا: Dust emissions exceeding limits and manual handling of uncrushed material creating compliance issues and workplace hazards?
These challenges erode profitability. بنيادي سوال آهي: how can you transform slag from a costly waste stream into a consistent, revenuegenerating product with predictable operating expenses? The answer lies in purposebuilt, precisionengineered crushing technology.
2. پيداوار جو جائزو
An ISO Certified Slag Crusher Plant is a stationary or semimobile crushing circuit specifically configured to process metallurgical slag (ڌماڪي جي باهه, اسٽيل فرنس, وغيره). ان جي جوڙجڪ استحڪام کي ترجيح ڏئي ٿي, مسلسل پيداوار, ۽ مٽي ڪنٽرول.
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: Runoffurnace slag is fed via loader. An optional grizzly or prescalper removes fine fractions and noncrushable debris.
2. پرائمري سائيز جي گھٽتائي: هڪ Heavy Duty جبڑے کولہو يا اثر برڪر ابتدائي ڪرشنگ انجام ڏئي ٿو, reducing large slabs to manageable size.
3. ثانوي & ٽيٽيري ڪرشنگ: Cone crushers or further impact crushers refine the material to the desired specification, ensuring cubical product shape.
4. ماپڻ & ذخيرو ڪرڻ: Vibrating screens classify the crushed slag into precise fractions (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم), which are then conveyed to designated stockpiles.
ايپليڪيشن جو دائرو: مربوط اسٽيل پلانٽس لاءِ مثالي, standalone smelters, ۽ وقف ٿيل سليگ پروسيسنگ گز جيڪي فيرس ۽ غير فيرس سليگ کي سنڀاليندا آهن.
حدون: Not designed for primary rock mining or processing extremely hard, abrasive igneous rocks without specific configuration adjustments.
3. بنيادي خاصيتون
HeavyDuty روٽر & Impact Elements | ٽيڪنيڪل بنياد: Highinertia rotor design with martensitic chromium blow bars | آپريشنل فائدا: Sustained crushing force with superior wear life in highly abrasive conditions | ROI اثر: Reduces blow bar change frequency by up to 40%, lowering parts inventory costs and labor hours.
Integrated Dust Suppression System | ٽيڪنيڪل بنياد: Strategically placed spray nozzles with solenoid control and water recycling | آپريشنل فائدا: Effectively suppresses dust at feed points and transfer stations, maintaining airborne particulate below regulatory thresholds | ROI اثر: Mitigates risk of regulatory fines and improves site working conditions, reducing healthrelated absenteeism.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: PLCcontrolled hydraulic cylinders for crusher gap setting and tramp metal release | آپريشنل فائدا: Allows operators to adjust product size or clear a cavity blockage in minutes without manual intervention | ROI اثر: Minimizes unplanned downtime; field data shows a typical clearing event is reduced from 23 ڪلاڪ کان هيٺ 15 منٽ.
Reinforced Modular Frame | ٽيڪنيڪل بنياد: Fabricated steel construction with extra reinforcement at highstress points as per finite element analysis (ايف اي اي) | آپريشنل فائدا: cyclical لوڊشيڊنگ تحت غير معمولي استحڪام مهيا ڪري, eliminating frame fatigue cracks common in standard plants | ROI اثر: Extends structural life of the plant beyond 15 سال, توهان جي سرمائيداري سيڙپڪاري جي حفاظت.
مرڪزي گريسنگ & نگراني | ٽيڪنيڪل بنياد: Automated lubrication system with flow sensors for all major bearings | آپريشنل فائدا: Ensures optimal bearing lubrication without manual greasing, وقت کان اڳ بيئرنگ ناڪامي کي روڪڻ | ROI اثر: صنعت جي جاچ ڏيکاري ٿو سڌو سنئون لاڳاپو سان 60% reduction in bearingrelated breakdowns.
اعلي ڪارڪردگي ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct Vbelt drives or fluid couplings matched to crusher duty cycles | آپريشنل فائدا: Minimizes power transmission losses and protects the motor from shock loads | ROI اثر: Delivers measurable energy savings of 812% compared to less optimized systems.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل | ISO تصديق ٿيل سليگ کولہو پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| ڪپڙا پارٽ لائف (بلو بار / هيمر)| معياري مينگنيز اسٽيل جي بنياد تي| Proprietary alloy/composite materials| +35% جي طرف +50% |
| منصوبابندي ڪيل سار سنڀال جو وقفو| هر 250300 ڪم جا ڪلاڪ| Extended to 400+ ڪم جا ڪلاڪ| +33% longer runtime |
| مٽي جي اخراج ڪنٽرول| Basic bag filters or manual spraying| Integrated suppression with particle monitoring| >70% reduction in ambient dust |
| پيداوار جي سراسري پيداوار (Target Fraction)| ~85% yield due to oversize/undersize| >92% yield via precise screening/crushing loop| +8% وڌيڪ وڪرو پيداوار |
| Total Energy Consumption per Tonne| بيس لائين (100%)| آپٽمائزڊ ڊرائيو & موثر ڪرشنگ چيمبر| 10% گهٽتائي |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان مٿي 300 ٽي پي ايڇ.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ کان 150 kW کان 600 kW ترتيب تي منحصر ڪري ٿو; standard supply 415V/50Hz/3Phase or customizable.
مواد جي وضاحت: Feed size up to 800mm; final product range from 40mm down to 05mm sand. Crusher liners available in Mn18Cr2, HiChrome, يا سيرامڪ جامع.
جسماني طول و عرض (عام سيٽ اپ): ڊگھائي تقريبن. 25m x Width approx. 8m x Height approx. 6م (conveyor ڊيزائن سان مختلف آهي).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression system effective up to wind speeds of 7 m/s.
6. درخواست جا منظر
Integrated Steel Plant Slag Processing Yard
Challenge A major steel producer faced inconsistent feed from stockpiled slag causing frequent jams in their old hammer mill system, resulting in weekly downtime averaging 8 ڪلاڪ.
Solution Implementation of a primary jaw crusher followed by a secondary cone crusher plant with heavyduty apron feeder for regulated infeed.
Results Achieved continuous operation over two shifts without blockage; پلانٽ جي دستيابي کان وڌي وئي 82% جي طرف 96%. The consistent 20mm aggregate produced opened new sales channels in road base construction.
Copper Smelter Slag Recycling
Challenge A smelter needed to liberate entrapped metal from granulated copper slag while controlling silica dust during crushing—a major respiratory hazard.
Solution Deployment of an impact crusher plant with sealed housing and negative pressure dust extraction system feeding directly into magnetic separators.
Results Metal recovery efficiency improved by 15% due to better liberation; respirable dust levels were maintained below 1 mg/m³ consistently meeting stringent occupational health standards.
7. تجارتي خيالات
اسان جا ISO تصديق ٿيل سليگ کولہو پلانٽ ٽن پرائمري سطحن ۾ پيش ڪيا ويا آهن:
1.
2.معياري تشڪيل جو درجو: بنيادي ڪرشنگ يونٽ شامل آهن (jaw/impact/cone), basic structure conveyors motors starters Designed for straightforward applications Offers competitive capital cost entry point
3.آپٽمائزڊ پرفارمنس ٽائر: Adds integrated dust suppression automated greasing hydraulic adjustment advanced electrical controls PLC monitoring Provides the optimal balance of performance features suitable for most high volume operations
4.Fully Customized Tier: Engineered site specific layouts special wear materials alternative drive options comprehensive sound enclosures remote monitoring connectivity For maximum process integration
Optional Features include metal detectors magnetic head pulleys wash systems for salt removal automated sampling stations
سروس پيڪيجز دستياب:
Annual Maintenance Contracts covering scheduled inspections parts discounts priority support
Operator Training Programs conducted onsite
Financing Options include conventional leasing operating leases pay per tonne models subject
8.FAQ
What types of slag are most suitable for this plant? The plant is engineered primarily for ferrous slags blast furnace BOF steel furnace It can also process non ferrous slags like copper nickel but may require liner material specification review
How does the ISO certification benefit me as an operator? ISO certification specifically ISO9001 provides documented assurance that the plant was designed manufactured tested using rigorous quality management processes This translates directly into higher reliability consistent performance accurate technical documentation
Can we use our existing feeders conveyors screens with your new crusher plant? Yes integration studies can be conducted Our engineering team will review your current layout equipment specifications provide interface drawings ensure compatibility often resulting significant savings
What is the expected payback period on this investment? Payback periods vary based on throughput material value local aggregate pricing Typically plants processing over tonnes annually achieve payback through reduced downtime lower maintenance costs increased product sales within months
Do you provide installation supervision commissioning? Yes we offer comprehensive project management services including foundation drawings mechanical electrical installation supervision final commissioning operator training ensure smooth handover
