Iso Certified Slag Crusher Plant Private Label Manufacturer
1. PAINPOINT driven اوپننگ
سليگ جو انتظام هڪ نازڪ پر قيمتي رڪاوٽ آهي. Are you facing these persistent operational challenges?
غير منصوبا بند وقت: Frequent breakdowns of underengineered crushers halt your entire processing line, هزارين في ڪلاڪ جي خرچ جي ضايع ٿيڻ ۽ محنت ۾.
زيادتي پائڻ & سار سنڀال جا خرچ: سليگ جي گھڻائي واري طبيعت تيزيء سان معياري کولہو اجزاء کي خراب ڪري ٿي, leading to unsustainable spending on replacement parts and maintenance labor.
متضاد پيداوار جي درجه بندي: Poor crushing yields unevenly sized material, compromising the quality and market value of your final aggregate product.
اعلي آپريشنل خرچ: Inefficient power consumption and low throughput per ton directly erode your profit margins on every processing cycle.
تعميل & حفاظتي خطرا: Equipment not built for heavyduty mineral processing can pose safety hazards and fail to meet stringent site or environmental regulations.
What if your slag processing plant could achieve predictable output, گھٽ قيمت, and operate with greater reliability? The solution requires equipment engineered specifically for this demanding task.
2. پيداوار جو جائزو
The ISO Certified Slag Crusher Plant is a stationary or semimobile crushing circuit designed explicitly for the primary, ثانوي, and tertiary reduction of iron, اسٽيل, ۽ ferroalloy slag. Engineered by a private label manufacturer with deep expertise in mineral processing, it transforms bulky slag feed into valuable, specificationgrade aggregate.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: وڏي سليگ فيڊ (1000mm تائين) is reduced by a robust jaw crusher or impactor.
2. پري اسڪريننگ & ثانوي ڪرشنگ: Material is screened; oversize is routed to a cone crusher for further reduction.
3. فائنل اسڪريننگ & ذخيرو ڪرڻ: Crushed material is classified into precise product fractions (مثال, 05ايم ايم, 520ايم ايم) via vibrating screens and conveyed to stockpiles.
ايپليڪيشن جو دائرو: مربوط اسٽيل پلانٽس لاءِ مثالي, اسٽينڊل سليگ پروسيسنگ گز, and aggregate producers handling blast furnace (بي ايف ايس) يا اسٽيل فرنس slag.
حدون: Not designed for virgin rock mining/quarrying primary applications or for processing materials with high moisture content without preprocessing.
3. بنيادي خاصيتون
HeavyDuty روٽر & ڪمرو ڊيزائن | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Withstands continuous impact from dense, abrasive slag with minimal deformation | ROI اثر: Extends major component service life by up to 40%, سرمائي جي متبادل چڪر کي گھٽائڻ
لينر & Wear Part Metallurgy | ٽيڪنيڪل بنياد: Highchrome white iron alloys and manganese steel formulations | آپريشنل فائدا: Provides exceptional resistance to abrasive wear specific to slag composition | ROI اثر: لباس جي حصن جي قيمت گھٽائي ٿو سراسري طور تي 30% compared to standard crushers
ذھني ڊرائيو & Power Management | ٽيڪنيڪل بنياد: Hydrostatic or direct drive systems with PLCcontrolled variable frequency drives (وي ايف ڊيز) | آپريشنل فائدا: Optimizes power draw based on load, prevents jamming, and allows soft starts | ROI اثر: Reduces energy consumption by 1525% and eliminates downstream damage from stall events
Integrated Tramp Metal Protection | ٽيڪنيڪل بنياد: Hydraulic or pneumatic release systems coupled with reinforced construction | آپريشنل فائدا: Automatically discharges uncrushable metals that commonly exist within slag feed | ROI اثر: Prevents catastrophic damage to crusher internals, avoiding repair costs exceeding tens of thousands per incident
ماڊل پلانٽ جي جوڙجڪ | ٽيڪنيڪل بنياد: Bolttogether skid or module design with standardized interfaces | آپريشنل فائدا: Enables rapid site installation, ٻيهر ترتيب ڏيڻ, or future plant expansion with minimal civil work | ROI اثر: Cuts installation time and costs by up to 50% compared to welded foundationbased plants
مرڪزي گريسنگ & نگراني نظام | ٽيڪنيڪل بنياد: Automated lubrication system with flow sensors and centralized control point | آپريشنل فائدا: Ensures critical bearings receive correct lubrication without manual intervention in highdust environments | ROI اثر: Eliminates bearing failure due to undergreasing, a leading cause of unplanned downtime
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Typical Crusher) | ISO تصديق ٿيل سليگ کولہو پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي / اپٽائم | 8085% (high downtime for wear changes) |> 92% (صرف مقرر ڪيل سار سنڀال) |> 8% سڌارو |
| ڪپڙا پارٽ لائف (لينر)| Based on granite/limestone; severely reduced in slag| Alloyspecified for slag abrasion| تائين 40% ڊگھي زندگي |
| بجلي جو استعمال في ٽين| مقرر رفتار ڊرائيو; inefficient under partial load| VFDoptimized load management| 1525% گھٽتائي |
| Finished Product Cubicity| متغير; often flaky due to improper compression| مسلسل, cubical aggregate from optimized cavity| Improved yield in premium grades |
| تنصيب / ڪم ڪرڻ جو وقت| 46 مقرر ٿيل بنياد پلانٽ لاء هفتي| 1015 days for modular skid plant| ~60% Faster Deployment |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 50 TPH کان مٿي 400 TPH final product.
کاڌ خوراڪ جي ماپ: Accepts runofslag up to 1000mm edge length.
بجلي جي گهرج: Plantwide requirement from 150 kW کان 600 kW ترتيب تي منحصر ڪري ٿو; supplied at either standard industrial voltages.
اهم مواد جي وضاحت:
Crusher Main Frame: Fabricated from heavyduty steel plate (منٽ. yield strength >355 ايم پي اي).
لينر پائڻ / جبلن جي پليٽ / مقدر / بلو بارز: Premiumgrade manganese steel (Mn18Cr2/Mn22Cr2) or High Chrome Iron (Cr26/28).
اسڪرين ڊيڪس / Conveyor Skirting : Abrasionresistant steel liners.
جسماني طول و عرض (مثال مڊ رينج پلانٽ): لڳ ڀڳ. ڊگھائي: 25m x ويڪر: 8م x اوچائي: 6م
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustsealed برقي جزا; IP65 rating on critical motors and controls.
6. درخواست جا منظر
انٽيگريٽيڊ اسٽيل پلانٽ سليگ يارڊ ريسائڪلنگ
Challenge A major steel producer faced escalating landfill costs for BFS slag and needed consistent aggregate quality for internal road construction but suffered from high crusher maintenance costs.
Solution Implementation of a turnkey ISO Certified Slag Crusher Plant configured as a twostage closed circuit system tailored specifically for their BFS chemistry.
Results Achieved consistent production of 20mm aggregate at >95 TPH availability. Reduced external aggregate purchase by $180k annually while cutting internal wear part costs by an estimated $50k/year versus their previous setup.
Independent Aggregate Producer Processing EAF Slag
Challenge An aggregate contractor securing Electric Arc Furnace (اي ايف) slag contracts experienced poor product yield due to uncrushable tramp metal causing weekly breakdowns in their generalpurpose cone crusher.
Solution A primary jaw crusher plant equipped with enhanced tramp metal release was installed as the dedicated first stage ahead of their existing circuit.
Results Tramp metal incidents causing downtime were reduced by over . The jaw's robust design increased primary throughput by , allowing the overall plant to meet new contract volumes reliably.
7. تجارتي خيالات
Our private label manufacturing model provides flexibility across commercial needs:
قيمت جا درجا: Solutions range from core equipment supply only up through full turnkey project delivery including civil works supervision.
اختياري خاصيتون & واڌارو: Consider magnetic separation modules integrated into conveyors , مٽي دٻائڻ وارو نظام , خودڪار نموني جا نظام , or extended remote monitoring packages .
سروس پيڪيجز: Choose from basic commissioning support up through comprehensive annual maintenance contracts including guaranteed spare parts availability .
فنانسنگ جا اختيار: We work with established partners offering equipment leasing structures .
8. FAQ
1. Q Is this ISO Certified Slag Crusher Plant compatible with our existing conveyors screens?
A Yes provided interface specifications are shared during design Our standard designs use common industry transfer heights belt widths We provide detailed interface drawings .
2 Q What is the expected operational impact during installation?
A For modular skid plants site impact is minimal requiring only leveling cranes Electrical connection typically causes the longest lead time We provide detailed site preparation guidelines .
3 Q How does the private label model benefit us as a buyer?
A It removes brand premiums associated with major OEMs while delivering equivalent performance You invest directly in engineered specifications not marketing overhead This typically results in cost savings .
4 Q What are typical payment terms?
A Standard commercial terms involve progress payments tied key milestones such as order confirmation completion fabrication ready shipment successful commissioning These are detailed proposal .
5 Q Can you guarantee specific wear part life metrics?
A We provide databacked performance projections based your specific analysis However final wear life depends actual material characteristics feed rate We guarantee metallurgical specification parts supplied meet exceed stated standards .
6 Q What training do you provide our operators maintenance staff?
A Comprehensive training conducted during commissioning covers safe operation routine maintenance troubleshooting procedures All documentation including manuals parts lists provided digital hard copy formats .
7 Q Who handles aftersales service technical support?
A Direct access our engineering support team via dedicated channels We maintain critical spare parts inventory ensure rapid response times support requests .
