Iso Certified Gyratory Crusher Oem Factory
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دستيابي توهان جي بنيادي ڪرشنگ سرڪٽ جي منافعي کي ختم ڪري رهيا آهن? Plant managers and engineering contractors face persistent challenges in gyratory crusher performance that directly impact the bottom line. انهن ۾ شامل آهن:
اڻ شيڊول بند وقت: Bearing failures or mainshaft issues can halt production for days, سوين هزارين خرچن جي ضايع ٿيڻ ۾.
اعلي سار سنڀال خرچ: بار بار, laborintensive liner changes and component wear consume both budget and skilled manpower.
غير مطابقت رکندڙ ذريعي & پيداوار جي ماپ: Worn or poorly designed crushing chambers lead to fluctuating gradation, هيٺيون رڪاوٽون, and reduced product quality.
توانائي جي گھٽتائي: Older or suboptimized designs consume excessive power per ton of processed material, هڪ اهم مقرر خرچ.
ساخت جي سالميت جا خدشا: Fatigue in the lower frame or spider assembly poses longterm reliability risks.
Is your operation equipped to overcome these challenges with a crusher built for maximum uptime, engineered precision, and certified quality? The solution lies in specifying an ISOcertified gyratory crusher from an OEM factory.
2. پيداوار جو جائزو
The ISO Certified Gyratory Crusher is a primary crushing machine designed for highcapacity, continuous size reduction of runofmine ore or blasted rock. ان جو بنيادي ڪم وڏي فيڊ مواد کي قبول ڪرڻ آهي (عام طور تي 1.5m تائين) and reduce it to a conveyable product for secondary crushing circuits.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Material is fed into the crushing chamber from above via a feed hopper and distributed by the spider.
2. ڇڪڻ وارو عمل: The mantle gyrates within the concave liners, applying compressive force to crush rock against itself (interparticle ڪٽڻ).
3. خارج ٿيڻ: Crushed material falls by gravity through the decreasing gap at the bottom of the chamber and is discharged onto the main conveyor.
ايپليڪيشن جو دائرو:
Ideal for largescale mining operations (ٽامي, لوهه, سون), hightonnage aggregate quarries, and major industrial mineral processing plants requiring >1,000 mtph capacity.
Suited for abrasive and hard rock applications.
حدون:
Higher capital cost compared to primary jaw crushers.
هڪ مستحڪم جي ضرورت آهي, substantial foundation due to its weight and dynamic loads.
Not suitable for lowtonnage operations or highly plastic/sticky materials without specific design considerations.
3. بنيادي خاصيتون
پيٽرن ٿيل چيمبر ڊيزائن | ٽيڪنيڪل بنياد: Nonchoking profile geometry with optimized nip angle | آپريشنل فائدا: Delivers consistent discharge setting with fewer fines generation, reducing downstream circuit stress | ROI اثر: تائين 8% higher throughput efficiency versus conventional designs
ضم ٿيل مکيه شافٽ & سنسڪرت اسيمبلي | ٽيڪنيڪل بنياد: جڙيل مصر دات اسٽيل شافٽ precisionmachined eccentric سان | آپريشنل فائدا: Provides exceptional torsional strength and rotational stability under shock loads | ROI اثر: تباهي واري ناڪامي جي خطري کي گھٽائي ٿو; فيلڊ ڊيٽا ڏيکاري ٿو a 40% increase in mean time between major overhauls
خودڪار لائنر ٿولهه مانيٽرنگ سسٽم | ٽيڪنيڪل بنياد: الٽراسونڪ سينسر صف فريم ۾ ضم | آپريشنل فائدا: Provides realtime wear data without manual measurement downtime | ROI اثر: اڳڪٿي واري لائنر شيڊولنگ کي فعال ڪري ٿو, optimizing changeouts during planned stops; can reclaim 1624 hours of annual production
Hydroset™ CSS Adjustment & اوور لوڊ تحفظ | ٽيڪنيڪل بنياد: Hydraulic piston supporting the main shaft for remote setting adjustment | آپريشنل فائدا: Operators can adjust crusher settings in minutes under load for product control; خود بخود ٽرام لوھ جاري ڪري ٿو | ROI اثر: Minimizes noncrushable material damage; improves product consistency by enabling rapid adjustments
ISO 9001 Certified Manufacturing & معيار جي ضمانت | ٽيڪنيڪل بنياد: Documented process control from metallurgy to final assembly at OEM factory | آپريشنل فائدا: Guarantees dimensional accuracy, مواد traceability, and component interchangeability | ROI اثر: Eliminates fitup issues during maintenance; ensures design performance is achieved consistently
SpiderMounted Dust Seal Ring | ٽيڪنيڪل بنياد: Multistage labyrinth seal with positivepressure air injection option | آپريشنل فائدا: Effectively excludes dust from lubricating oil system, protecting bearings and gears | ROI اثر: Extends oil service life by up to 50% and is proven to prevent over 90% of bearing contaminationrelated issues
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | ISO Certified Gyratory Crusher Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (شيڊول ٿيل) | 92 94% | 96 97%+| +34% اپٽائم |
| مخصوص توانائي واپرائڻ (kWh/t) مواد جي لحاظ کان مختلف آهي. Baseline indexed at 100.0| انڊيڪس = 100.0| انڊيڪس = 91.0 94.0| ~79% Reduction |
| لائنر جي تبديلي جو وقت (ڪلاڪ) Major concave set replacement.| ~ 72 ڪلاڪ| <48 ڪلاڪ| >33% تيز |
| بيئرنگ سروس زندگي (L10) Under rated load conditions.| ~45,000 hours| >60,000 ڪلاڪ| +33% ڊگھي زندگي |
| ملڪيت جي ڪل قيمت (5سال) Includes capex amortization.| انڊيڪس = 100.0| انڊيڪس = 85 90|1015% هيٺيون |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر 2,000 ختم ڪرڻ 10,000 ميٽرڪ ٽين في ڪلاڪ (mtph).
فيڊ کولڻ: Ranges from ~1,000 mm to >1,500 ايم ايم.
موٽر پاور: عام طور تي وچ ۾ 450 kW ۽ 1+ ميگاواٽ; supplied according to model and duty.
ڊرائيو سسٽم: Vbelt or direct lowspeed synchronous motor drive options.
اهم مواد جي وضاحت:
مکيه فريم & مٿين شيل: Highstrength cast steel (ASTM A148).
Mainshaft & هيڊ سينٽر: Forged from highalloy steel with precise heat treatment.
مقدر & منڊل لينر:مينگنيز اسٽيل مصر (1114% من), with optional premium alloys for extreme abrasion.
Eccentric Sleeve:Bronze alloy bushings or proprietary composite material.
جسماني طول و عرض & وزن: اهم پيرن جو نشان; weights range from ~150 tonnes to over 500 وڏي ماڊلز لاء tonnes. Foundation forces are calculated per project.
ماحولياتي آپريٽنگ رينج: 40 ° C کان + 50 ° C تائين وسيع گرمي پد لاء ٺهيل. Dust protection rating standard IP65 for electrical components.
6. درخواست جا منظر
وڏي پيماني تي ڪاپر مائن جي توسيع
چيلنج:A greenfield project required a primary crusher capable of processing highly abrasive porphyry ore at >6,000 mtph with <72hour liner change capability to align with maintenance schedules.Solution:A single heavyduty ISO certified gyratory crusher was installed as the primary fulcrum of the new plant.Solution Implementation included automated lubrication monitoring systems.Recorded Results:Achieved nameplate capacity within one month of commissioning.Liner changeouts are consistently completed within a planned48hour window.Availability has averaged97..2overthe first two years exceedingproject feasibility targets.
Major Granite Aggregate Quarry Modernization
چيلنج:The existing primary jaw crusher could not meet increased demand causing truck queueingand secondary circuit starvation.Product shape was also suboptimalfor asphalt mixes.Solution:The quarry replacedthejawcrusherwith amidsizeISOcertifiedgyratorycrusheroptimizedforaggregateproduction.Recorded Results Throughput increasedby35enablingtheplantto meetnewcontracts.Product cubicity improvedby15reducingrecirculatingloadinthesecondarycone crushers.Totalpowerconsumptionperton decreasedby12despitehigheroutput.
Iron Ore Processing Plant Reliability Upgrade
Challenge Chronicunplanneddowntimeduetobearingfailuresandmain shaftalignmentissuesinagingprimarycrusherscreatedmajorproductionvolatility.Solution A likeforlike replacementwithanewISOcertifiedgyratorycrusheremployingtheintegratedshaftassemblyandadvancedsealing.RecordedResults Zero unplannedbearingrelatedstopsinthefirstthreeyears.Oilanalysisremainsstable.Maintenancehoursdedicatedtotheprimarycrusherhavefallenby60freeingcrewforotherpreventativetasks.
COMMERCIAL CONSIDERATIONS FOR GYRATORY CRUSHER PROCUREMENT
Equipment investment is structured around core model size which dictates base pricing tier:
ٽائر I (6，500 mtph).
Optional features that affect capital cost include:
ترقي يافته اڳڪٿي ڪندڙ نگراني سينسر(DigitalTwinreadiness)
خودڪار lubrication نظام
Specialwearpackage(premiumalloyliners)
Dust suppressionairinjectionseal
Service packages are available separatelyor bundled:
Standardwarranty(12مهينا)
Extendedwarrantycoverage(36 مهينن تائين)
Onsite supervisionoferection&ڪميشن ڪرڻ
Longtermserviceagreements(LTSA)forparts&fieldserviceprovidingcostcertainty
Financing options through OEM partnerscan include:
Leasetoown structures minimizing initial capex impact
Project financing tailored tomine development timelines
Traditional equipment loans through partner banks
اڪثر پڇيا ويندڙ سوال(FAQ)
Q What documentation comeswithanISOcertifiedgyratorycrushertoverifyquality?
A You receiveacertificateofconformancematerialtestreportsformajormetallurgicalcomponentsdimensionalinspection reportsforcriticalfitsandafullasbuiltdrawingpackage.AllfromtheOEMfactory。
Q Howdoesthecrusherinterfacewithourexistingplantdistributedcontrolsystem(ڊي سي ايس)?
A TheunitissuppliedwithastandardizedPLCcontrolpanelfeaturingindustrystandardcommunicationprotocols(typicallyModbusTCP/IPorOPCUA)。Thisenablesbidirectionaldataexchangeformonitoringandcontrolfromyourcentralcontrolroom。
Q Whatisthetypicalleadtimefromordertocommissioning?
A Forstandardmodelsleadtimesrangebetween10to14monthsdependingonprojectspecificationscomplexityandsuppliercapacity。Longleaditemslikeforgingsdictatethecriticalpath。
Q Arelinersandwearpartsinterchangeablewithourlegacygyratorycrusherofanotherbrand?
سال。AnISOcertifiedgyratorycrusherofmakespecificdesignensuresoptimalperformance。Linersmantlesandothercriticalwearpartsareengineeredforthechambergeometryandkinematicsofthatmodel。UsingnonOEMpartscanvoidwarrantiesandreducereliability。
Q Canthis equipment be retrofitintoanexistingprimarycrusherstationsfoundation?
A Possiblybutitrequiresdetailedengineeringreview。Ourprojectengineeringteamwillrequireyourlegacyfoundationdrawingsandsitegeotechnicaldatatoperformafitforpurposeanalysis。Modificationsareoftennecessary。
Q Whattrainingisprovidedforouroperationsandmaintenancestaff?
A Comprehensive trainingisstandardincludingclassroominstructiononsystemprinciplesoperationproceduresandsafetyfollowedbyhandsoninstructionduringcommissioning。Manualsareprovidedindigitalandinprintformat。
Q HowdoesfinancingthroughtheOEMworkcomparedtotraditionalbankfinancing?
A OEMpartnerfinancingisoftenmoreflexibleandspecifictocapitalequipmentfocusingontheassetascollateral。Itcansimplifyapprovalstreamlinedocumentationandofterincludesmaintenancepackagesintotheloanstructureprovidingasinglemonthlypaymentcoveringbothmachineandservice。
