Iso Certified Gyratory Crusher Minimum Order
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دستيابي توهان جي بنيادي ڪرشنگ سرڪٽ جي منافعي کي ختم ڪري رهيا آهن? Plant managers and engineering contractors face persistent challenges with gyratory crushers, سميت:
سار سنڀال لاءِ اضافي وقت: Traditional designs require lengthy, complex procedures for wear part inspection and replacement, هر سال سئو پيداوار ڪلاڪ خرچ.
Unplanned Stoppages from Mechanical Failure: Critical component failures in the hydraulic or drive systems can halt entire processing lines, leading to significant revenue loss.
High Total Cost of Ownership: بار بار لائنر تبديليون, تيز توانائي واپرائڻ في ٽين پروسيس ٿيل, and major rebuilds contribute to unsustainable lifecycle costs.
متضاد پيداوار جي درجه بندي: Worn or poorly adjusted crushers produce offspec feed for downstream processes, reducing overall plant efficiency.
Is your operation in need of a primary crusher solution engineered not just for peak capacity, but for maximum operational continuity and controlled cost per ton? The following analysis details how an ISOcertified gyratory crusher addresses these core industrial challenges.
2. پيداوار جو جائزو
The ISOcertified gyratory crusher is a heavyduty, continuousduty primary crushing machine designed for the first stage of reducing runofmine ore or blasted quarry rock. Its certification validates that its design, پيداوار, and quality control processes meet internationally recognized standards for safety, اعتبار, and performance consistency.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large dump trucks or loaders deposit material directly into the crusher’s spacious feed hopper.
2. ڇڪڻ وارو عمل: The central mantle gyrates within a stationary concave liner. As material enters the chamber, it is repeatedly compressed and crushed against the concave by the eccentric motion of the mantle.
3. خارج ٿيڻ: Crushed product gravitates downward through the narrowing gap between the mantle and concave until it discharges through the bottom of the crusher shell (مکڙي) onto a conveyor belt.
ايپليڪيشن جو دائرو & حدون:
دائرو: Hightonnage لاء مثالي (1,500+ tph) سخت پٿر جي کوٽائي (ٽامي, لوهه, سون), وڏي پيماني تي مجموعي کوٽائي, and major industrial mineral operations requiring consistent, coarse reduction.
حدون: گھٽ ٽينج آپريشن لاء مناسب ناهي (<500 tph) due to high capital cost. Less effective for highly abrasive materials without specific liner metallurgy. Requires a substantial reinforced concrete foundation and significant vertical space for installation and maintenance.
3. بنيادي خاصيتون
Patented QS Spider Design | ٽيڪنيڪل بنياد: Segmented rim construction with boltedin arm guards | آپريشنل فائدا: وڌيڪ محفوظ بڻائي ٿو, faster spider arm guard replacement from top service platform; eliminates traditional welding | ROI اثر: تائين مقرر ڪيل سار سنڀال جو وقت گھٽائي ٿو 40% for linerrelated services
Intelligent ASRi™ Automation System | ٽيڪنيڪل بنياد: Continuous pressure monitoring & closedloop hydraulic control | آپريشنل فائدا: Automatically maintains optimal crusher load and setting; protects from mechanical overload | ROI اثر: Improves throughput consistency by up to 10% while reducing energy consumption per ton
TopService Integrated Maintenance Platform | ٽيڪنيڪل بنياد: Singlepiece main shaft design with centralized service points | آپريشنل فائدا: All major wear components (چادر, مقدر) can be replaced from above without dismantling the lower frame | ROI اثر: Lowers labor costs for major maintenance events by an estimated 30%
Forged Alloy Steel Main Shaft | ٽيڪنيڪل بنياد: Highintegrity forging with precise heat treatment | آپريشنل فائدا: Provides superior fatigue resistance and torsional strength under peak loads | ROI اثر: Extends mean time between major rebuilds (ايم ٽي بي آر), directly reducing longterm capital expenditure on core components
DualPressure Hydraulic Adjustment & Safety System | ٽيڪنيڪل بنياد: Separate circuits for setting adjustment and overload release | آپريشنل فائدا: Allows precise CSS adjustment under load; instant hydraulic release protects from tramp metal damage | ROI اثر: Minimizes risk of catastrophic failure from uncrushable material, avoiding weeks of potential downtime
Lube System with Condition Monitoring Ports | ٽيڪنيڪل بنياد: Filtration system with integrated flow/temperature sensors & sampling ports | آپريشنل فائدا: Ensures clean oil circulation; enables proactive oil analysis to predict bearing health | ROI اثر: Prevents unscheduled bearing failures—a leading cause of extended outages—through predictive maintenance
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Gyratory Crusher | ISOCertified Gyratory Crusher Solution | فائدو (% سڌارو) |
|||||
| دستيابي (سالياني) | 88% 92% | 94% 96% | +5% اپٽائم |
| Liner Change Duration | 48 72 ڪلاڪ | 24 36 ڪلاڪ | 50% بند وقت |
| توانائي جو واھپو | بيس لائين | Optimized via ASRi™ automation | تائين 8% per ton crushed |
| ناڪامين جي وچ ۾ وچولي وقت (مکيه اجزاء) 1824 مهينا 2430 مهينا +25% خدمت زندگي |
| CSS Adjustment Under Load Manual or semiautomatic Fully automated via control system 100% تيز & more precise |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر; standard configurations from 1,500 ختم ڪرڻ 10,000 ميٽرڪ ٽين في ڪلاڪ (tph).
بجلي جي گهرج: Main drive motors ranging from 450 kW کان مٿي 1 ميگاواٽ (600 ايڇ پي 1,350+ ايڇ پي). هائيڊولڪ & lube system auxiliary power required.
مواد جي وضاحت: منٿ & concaves available in Manganese steel alloys or composite metal matrix materials. Main shaft constructed from highstrength forged alloy steel (مثال, اي ايس آئي 4340).
جسماني طول و عرض: Feed opening up to 1,800 ايم ايم. ڪل نصب اوچائي کان وڌي سگھي ٿو 6 ميٽر; total weight ranges from ~150 to over 450 ميٽرڪ ٽين.
ماحولياتي آپريٽنگ رينج: 40 ° C کان + 50 ° C تائين وسيع گرمي پد لاء ٺهيل. Dust seals protect internal bearings from ambient particulate contamination.
6. درخواست جا منظر
وڏي پيماني تي ڪاپر مائن جي توسيع
Challenge A Tier1 copper operation needed to increase primary crushing throughput by 20% while managing fixed labor costs and minimizing plant shutdowns for maintenance.
Solution Installation of two new ISOcertified gyratory crushers featuring topservice design and automated setting control.
Results Achieved targeted throughput increase within six months. Topservice capability reduced planned maintenance crew size by three personnel per event. Annual availability recorded at 95.7%, exceeding project targets.
ميجر گرينائيٽ مجموعي پيدا ڪندڙ
Challenge Unpredictable product gradation from an aging primary crusher was causing bottlenecks in secondary crushing stages and limiting premium product yield.
Solution Replacement with a modern ISOcertified gyratory crusher equipped with intelligent automation (ASRi™).
Results Crusher discharge gradation became consistently within target band (±5%), optimizing secondary circuit feed. Plantwide yield of premium aggregate sizes improved by an average of . This resulted in a direct increase in revenuegenerating product.
7. تجارتي خيالات
سامان جي قيمت سائيز / ظرفيت جي درجي جي مطابق ترتيب ڏنل آهي:
ٽائر اي (اعلي ظرفيت): For mines/quarries >15M tons/year annual throughput.
ٽائر بي (MidCapacity): For operations between .5M .
اختياري خاصيتون شامل آهن ترقي يافته حالت مانيٽرنگ پيڪيجز (), specific liner metallurgies (), or custom discharge configurations.
Service packages are offered as annual Planned Service Agreements (), which cover scheduled inspections,, حصن ۾ رعايتون,, priority support,. Financing options through partner institutions are available,, including leasetoown structures,, which can preserve capital expenditure budgets,.
8.FAQ
What level of foundation engineering is required?
These units require a significant reinforced concrete pedestal designed to handle dynamic loads,. Our engineering team provides detailed foundation drawings as part of predelivery documentation,.
How does this equipment integrate with our existing PLC/SCADA system?
The crusher’s control system () is designed with standard industrial communication protocols () enabling straightforward integration into most modern plantwide control networks,.
آرڊر ڪميشننگ کان عام ليڊ ٽائيم ڇا آهي?
Lead times vary by model complexity but generally range between , subject to final specification confirmation,. Expedited manufacturing options may be available,.
Are wear parts readily available globally?
ها,. As an ISOcertified manufacturer,, we maintain certified inventory hubs in key global regions,, supported by a digital tracking system,, ensuring parts availability when needed,.
آپريٽرز جي سار سنڀال جي عملي کي ڪهڙي تربيت ڏني وڃي ٿي?
We offer comprehensive onsite training programs covering normal operation,, troubleshooting procedures,, safety protocols,, preventive maintenance tasks,. This is typically included within installation commissioning services,.
Can this equipment be relocated if our mine site changes?
جڏهن ته ممڪن آهي,, relocation requires significant engineering planning disassembly/reassembly,. The economic feasibility depends on remaining service life distance,. Our service engineers can conduct sitespecific assessments,.
What guarantees are provided performance specifications?
We provide mechanical warranty covering defects materials workmanship,. Performance guarantees regarding capacity power consumption are offered based on agreedupon feed material characteristics testing data,.
