Iso Certified Crushing And Screening Equipment Private Label Manufacturer
ISO Certified Crushing and Screening Equipment Private Label Manufacturer
The Hidden Cost of Inconsistent Crushing and Screening Output
Your plant's profitability depends on consistent aggregate gradation, yet variability in feed material, wear components, and equipment performance routinely undermines production targets. Industry data indicates that unplanned downtime in crushing and screening circuits costs operators between $5,000 ۽ $15,000 في ڪلاڪ گم ٿيل پيداوار ۾, depending on throughput capacity and material value. اضافي طور تي, offspec product—whether from inconsistent crusher settings or screen media degradation—results in rehandling costs, رد ٿيل لوڊ, and contractual penalties that erode margins by 3–7% annually.
Beyond immediate production losses, you face the challenge of maintaining equipment reliability across multiple sites with varying operator skill levels. When your crushing and screening equipment requires frequent maintenance interventions, your maintenance crews are diverted from preventive tasks, creating a cycle of reactive repairs. The question is not whether you need robust equipment—it is whether your current supplier delivers the engineering precision, manufacturing consistency, and operational support required to maintain your competitive position.
پيداوار جو جائزو: Private Label Crushing and Screening Solutions
Our ISOcertified manufacturing facility produces a complete range of crushing and screening equipment available under your private label brand. ھن ۾ جبڑے جي ڪرشر شامل آھن, مخروط crushers, افقي شافٽ متاثر ڪندڙ, inclined and horizontal vibrating screens, and complete modular plant systems. Each unit is engineered to integrate into existing processing circuits, whether you operate in hard rock quarrying, sand and gravel extraction, or recycled concrete processing.
The operational workflow for our equipment follows a standardized sequence:
1. کاڌ خوراڪ جو انتظام – Material enters the crusher or screen via a controlled feed system, with optional grizzly or scalping deck to remove fines and oversize.
2. سائيز جي گھٽتائي – The crushing chamber applies compression, اثر, or attrition forces to reduce material to target specifications, with hydraulic adjustment for closedside settings.
3. درجه بندي – Vibrating screens separate material by particle size using multideck configurations, with adjustable stroke and slope angles.
4. پيداوار جي سنڀال – Sized material is discharged to conveyors or stockpiles, with optional recirculation circuits for closedcircuit operation.
5. Monitoring and Control – Integrated sensors and control systems provide realtime data on crusher load, screen efficiency, ۽ لباس جي حالت.
Application scope includes primary, ثانوي, and tertiary crushing circuits with throughput capacities from 100 جي طرف 800 ٽين في ڪلاڪ. The equipment is suitable for processing hard rock (تائين 350 MPa compressive طاقت), ٻيهر استعمال ٿيل ڪنڪريٽ, اسفالٽ ملنگ, ۽ صنعتي معدنيات. Limitations include unsuitability for sticky or clayladen materials without appropriate prescreening, and reduced efficiency when processing highly abrasive ores beyond specified wear life parameters.
بنيادي خاصيتون
HeavyDuty ٺهيل فريم | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Reduced structural fatigue and frame cracking during highimpact loading | ROI اثر: Extended equipment lifespan by 30–40% compared to nonreinforced designs, سرمائي جي بدلي جي تعدد کي گھٽائڻ
HighStroke Vibrating Mechanism | ٽيڪنيڪل بنياد: Fourbearing eccentric shaft assembly with adjustable amplitude | آپريشنل فائدا: Superior stratification and material separation, even with high moisture content or nearsize particles | ROI اثر: Screening efficiency improves by 12–18%, reducing recirculation loads and increasing circuit capacity
هائيڊولڪ سي ايس ايس ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: Hydraulic cylinders with accumulator system for tramp iron protection | آپريشنل فائدا: Quick closedside setting changes in under 10 مينوئل شيمنگ کان سواءِ منٽ | ROI اثر: جي ذريعي تبديلي جي گھٽتائي گھٽائي ٿي 45 منٽ في ايڊجسٽمينٽ, recovering up to 40 هر سال پيداوار جا ڪلاڪ
ماڊلر لباس اجزاء ڊيزائن | ٽيڪنيڪل بنياد: Interchangeable liners and screen media with standardized mounting systems | آپريشنل فائدا: Simplified maintenance procedures requiring standard tools and minimal specialized training | ROI اثر: جي ذريعي سار سنڀال مزدور ڪلاڪ گھٽائي ٿو 25% and lowers spare parts inventory requirements by 20%
Integrated Lubrication System | ٽيڪنيڪل بنياد: Recirculating oil system with flow monitoring and temperature sensors | آپريشنل فائدا: Continuous bearing lubrication with automatic shutdown on abnormal conditions | ROI اثر: تباهي واري بيئرنگ ناڪامي کي روڪي ٿو, reducing unplanned downtime costs by up to $50,000 في حادثو
مٽي دٻائڻ جا پوائنٽ | ٽيڪنيڪل بنياد: Engineered water spray manifolds at transfer points and crusher discharge | آپريشنل فائدا: Compliance with environmental regulations and improved operator visibility | ROI اثر: Avoids regulatory fines and reduces cleanup labor by 15–20%
Remote Monitoring Capability | ٽيڪنيڪل بنياد: PLCbased control system with optional telemetry package | آپريشنل فائدا: Realtime operational data accessible from centralized control rooms or mobile devices | ROI اثر: اڳڪٿي واري سار سنڀال جي شيڊول کي فعال ڪري ٿو, reducing downtime by 10–15% through early fault detection
مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جو پرائيويٽ ليبل حل | فائدو (% سڌارو) |
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| Crushing Chamber Utilization | 65-70% | 78-82% | 12–17% higher throughput per horsepower |
| اسڪريننگ جي ڪارڪردگي (تي 95% passing spec) | 85-90% | 93-96% | 3–6% more onspec product |
| ناڪامين جي وچ ۾ وچولي وقت (ايم بي ايف) | 800-1,200 ڪلاڪ | 1,800–2,400 hours | 50–100% longer operational intervals |
| Maintenance Labor Hours per 1,000 ٽونس | 4.5–6.0 hours | 2.8–3.5 hours | 38–42% reduction in maintenance effort |
| Energy Consumption per Ton Produced | 0.8-1.2 kWh/t | 0.6-0.9 kWh/t | 25–30% lower energy costs |
| ڪپڙا پارٽ لائف (مينگنيز اسٽيل) | 4,000–6,000 hours | 6,500–8,500 hours | 40–60% extended wear life |
| Setup and Relocation Time | 3- 5 ڏينهن | 1–2 days | 50–60% faster mobilization |
ٽيڪنيڪل وضاحتون
پرائمري جبڑے کولہو (Model PJC1200)
| پيرا ميٽر | تفصيل |
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| فيڊ کولڻ | 1,200 × 900 ايم ايم |
| وڌ ۾ وڌ فيڊ سائيز | 750 ايم ايم |
| گنجائش جي حد | 200-450 ٽي پي ايڇ |
| بند ٿيل پاسي جي سيٽنگ جي حد | 75–200 mm |
| موٽر پاور | 132-160 ڪلوواٽ |
| ڪڪڙ جو وزن | 42,000 ڪلو |
| طول و عرض (L×W×H) | 3,800 × 2,600 × 3,100 ايم ايم |
ثانوي مخروط کولہو (Model SCC450)
| پيرا ميٽر | تفصيل |
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| سر قطر | 1,200 ايم ايم |
| وڌ ۾ وڌ فيڊ سائيز | 350 ايم ايم |
| گنجائش جي حد | 150-350 ٽي پي ايڇ |
| بند ٿيل پاسي جي سيٽنگ جي حد | 19-50 ملي ميٽر |
| موٽر پاور | 220–250 kW |
| ڪڪڙ جو وزن | 28,500 ڪلو |
| طول و عرض (L×W×H) | 2,900 × 2,400 × 2,700 ايم ايم |
Inclined Vibrating Screen (Model IVS2440)
| پيرا ميٽر | تفصيل |
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| اسڪرين ايريا | 9.6 m² (2.4 m × 4.0 م) |
| ڊيڪ جو تعداد | 2 يا 3 |
| اسڪريننگ جي ڪارڪردگي | 93-96% |
| طول و عرض | 8–12 mm |
| موٽر پاور | 22–30 kW |
| Screen Weight | 12,800 ڪلو |
| طول و عرض (L×W×H) | 5,200 × 3,100 × 2,400 ايم ايم |
ماحولياتي آپريٽنگ رينج
- آپريٽنگ جي درجه حرارت: 20°C کان +50°C
- اوچائي: تائين 4,000 ميٽر سمنڊ جي سطح کان مٿي (derating applies above 2,000 ميٽر)
- نمي: تائين 95% غير ڪنڊينسنگ
- Dust Exposure: Designed for outdoor installation in mineral processing environments
- خودڪار پيڪيج: $28,000–$45,000 per unit (includes PLC controls, سينسر, ۽ ريموٽ نگراني)
- مٽي کي دٻائڻ وارو نظام: $12,000–$18,000 per unit (includes water manifold, nozzles, and pump)
- Custom Paint and Branding: $8,000–$15,000 per unit (includes private label decals and color matching)
- توسيع وارنٽي: 2–5% of equipment cost per additional year
- سامان ليز: 36-60 مهينن جي شرطن سان $1 خريداري جا اختيار, monthly payments starting at 1.8% سامان جي قيمت
- ملتوي ادائيگي: 10% گھٽ ادائيگي, 90% balance due at commissioning
- پيداوار جي بنياد تي فنانسنگ: ادائگي جي پيداوار ٽينج سان ڳنڍيل آهي, minimum monthly commitment required
- TradeIn پروگرام: Credit of 30–50% of original purchase price for older equipment, subject to condition assessment
ايپليڪيشن منظرنامو
هارڊ راڪ ڪواري آپريشن | چيلنج: A granite quarry in Norway experienced premature bearing failures on their existing screens, سبب 12 hours of downtime monthly and annual maintenance costs exceeding €180,000 | حل: Implementation of our IVS2440 inclined screens with highstroke mechanisms and enhanced bearing seals | نتيجا: Bearing life extended from 6 مهينن تائين 18 مهينا, دير جو وقت گھٽجي ويو 2 ڪلاڪ مهيني, and maintenance costs decreased by 62% to €68,000 annually
Recycled Concrete Processing Plant | چيلنج: A demolition contractor in Germany needed to produce RA20 recycled aggregate meeting strict quality standards while processing material with high rebar content and variable moisture | حل: Deployment of our SCC450 cone crusher with hydraulic CSS adjustment and integrated tramp iron relief system | نتيجا: Production increased from 120 tph ڏانهن 180 tph, rebarrelated downtime eliminated, and product quality consistently met RA20 specifications with 98.5% compliance rate
Sand and Gravel Operation | چيلنج: A familyowned aggregate producer in the United States faced rising energy costs and needed to reduce power consumption while maintaining production levels | حل: Installation of our PJC1200 jaw crusher with optimized crushing chamber geometry and energyefficient motor package | نتيجا: Energy consumption reduced from 1.1 kWh/t تائين 0.75 kWh/t, سالياني توانائي جي بچت $85,000, and throughput increased by 15% without additional power demand
تجارتي خيالات
سامان جي قيمت جا درجا
| Equipment Category | داخلي سِطح | معياري | پريميئم |
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| جهيڙيندڙ (PJC Series) | $185,000-$220,000 | $230,000-$280,000 | $295,000–$350,000 |
| مخروطي کولہو (SCC Series) | $210,000–$250,000 | $260,000-$320,000 | $335,000-$400,000 |
| چمڪندڙ اسڪرين (IVS Series) | $65,000–$85,000 | $90,000–$115,000 | $120,000-$145,000 |
| Complete Modular Plant | $850,000–$1.2M | $1.3M–$1.8M | $2.0M–$2.8M |
اختياري خاصيتون
سروس پيڪيجز
| پيڪيج | ڪوريج | سالياني قيمت |
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| بنيادي | 2 حفاظتي سار سنڀال جا دورا, فون سپورٽ | $12,000-$18,000 |
| معياري | 4 حفاظتي سار سنڀال جا دورا, 24ڪلاڪ جو جواب, wear part inspection | $25,000-$35,000 |
| جامع | مھينا معائنو, آن سائيٽ ٽيڪنيشن, اپ ٽائيم جي ضمانت 95%, all wear parts included | $60,000–$85,000 |
فنانسنگ جا اختيار
FAQ
Q1: What is the minimum order quantity for private label equipment?
Our private label program accommodates orders starting at 5 units per year. For complete plant systems, the minimum is 2 يونٽ هر سال. We provide dedicated production slots and inventory buffers to support your sales cycles without requiring large capital commitments.
Q2: How does the ISO certification process work for private label equipment?
Our facility maintains ISO 9001:2015 certification for quality management systems. Each unit undergoes the same testing and inspection protocols regardless of branding. We provide full documentation packages, including material certificates, test reports, and CE or other regional compliance documentation as required.
Q3: آرڊر کان پهچائڻ تائين عام ليڊ ٽائيم ڇا آهي?
Standard equipment lead times range from 12 جي طرف 16 هفتا, depending on configuration and current production schedule. Complete modular plants require 20 جي طرف 24 هفتا. We offer expedited production for urgent requirements at a 10–15% premium, with delivery in 8–10 weeks.
Q4: Can you customize equipment for specific applications or regional requirements?
ها. Our engineering team can modify equipment for specific feed materials, including adjustments to crushing chamber profiles, screen media specifications, and drive configurations. We also accommodate regional electrical standards (50/60 هز, various voltage levels) and regulatory requirements for safety guards and environmental controls.
Q5: What aftersales support do you provide for private label customers?
We provide comprehensive technical documentation, آپريٽر ٽريننگ پروگرام (both onsite and at our facility), and a dedicated support hotline with 24/7 دستيابي. Our service network covers major mining and construction regions, with response times of 24–48 hours for critical issues.
Q6: How do you handle warranty claims and defective equipment?
Our warranty covers manufacturing defects for 24 مهينا يا 4,000 ڪم جا ڪلاڪ, جيڪو پهرين اچي. دعوي اندر اندر پروسيس ٿيل آهن 5 ڪاروباري ڏينهن, with replacement parts shipped expedited. For critical failures, we dispatch service technicians to assess and resolve issues onsite.
Q7: What is the expected service life of your crushing and screening equipment?
With proper maintenance and operation, our primary crushers have a service life of 15–20 years, secondary crushers 12–15 years, and screens 10–12 years. Major structural components are designed for the full equipment lifespan, with wear parts requiring periodic replacement based on operating conditions.
Q8: Can your equipment be integrated with existing plant control systems?
ها. Our PLCbased control systems support standard communication protocols including Modbus, پروفيبس, and Ethernet/IP. We provide open API documentation for integration with thirdparty SCADA systems, and our engineering team can develop custom interfaces for proprietary control platforms.
