Iso Certified Crushing And Screening Equipment Datasheet
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, ڪرشنگ ۽ اسڪريننگ سرڪٽ اڪثر ڪري نازڪ رڪاوٽن جو ذريعو آهي. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: Bearing failures or component wear in harsh environments lead to production halts, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
متضاد پيداوار جي درجه بندي: Inefficient screening and improper crushing chamber dynamics result in offspec material, causing product rejection and wasted resources.
اعلي سار سنڀال مزدور خرچ: Equipment not designed for serviceability requires excessive manhours for routine checks and liner changes, diverting skilled personnel from other critical tasks.
وڌندڙ توانائي واپرائڻ: Inefficient drive systems and nonoptimized crushing actions directly inflate your kWhperton cost, هڪ بنيادي آپريشنل خرچ.
درخواست ۾ سختي: Fixed configurations struggle to adapt to changing feed material or final product requirements, limiting plant flexibility.
Is your current solution equipped to mitigate these financial and operational risks? A strategic investment in certified equipment is not merely a purchase; it's a direct intervention on your bottom line.
2. پيداوار جو جائزو
This datasheet details our ISO 9001:2015 certified line of stationary and mobile crushing and screening equipment. Engineered for the rigorous demands of aggregate production, کان کني, ۽ سي&ڊي ري سائيڪلنگ, these integrated systems transform raw feed into precisely graded aggregates.
آپريشنل ڪم فلو مسلسل لاء انجنيئر ڪيو ويو آهي, اعلي مقدار جي پروسيسنگ:
1. ابتدائي گھٽتائي: Feed material is received and initially reduced by a robust jaw or impact crusher.
2. ثانوي / ٽيٽيري ڪرشنگ: Material is conveyed to cone or further impact crushers for additional refinement to the required particle size.
3. مواد جي اسڪريننگ: وائبريٽنگ اسڪرينون ڪچري ٿيل مواد کي مخصوص پراڊڪٽ جي حصن ۾ الڳ ڪن ٿيون.
4. ذخيرو ڪرڻ & ٻيهر گردش: اسپيڪ مواد کي ذخيرو تائين پهچايو ويندو آهي, while oversize is automatically recirculated back into the circuit for further processing.
Application scope includes granite, بيسالٽ, چونا پٿر, ٻيهر استعمال ٿيل ڪنڪريٽ, ۽ لوهه. Primary limitations involve feed size parameters specific to each model and extreme abrasiveness beyond designated material classifications.
3. بنيادي خاصيتون
پيٽرن ٿيل ڪرشنگ چيمبر جاميٽري | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & nip angle engineering | آپريشنل فائدا: Produces a more cubical product with fewer fines and reduced wear on liners | ROI اثر: Lower cost per ton in liner consumables and improved product value
مرڪزي گريسنگ سسٽم | ٽيڪنيڪل بنياد: خودڪار, هڪ واحد اسٽيشن تان روٽ ڪيل پروگرامبل لوبريڪيشن پوائنٽس | آپريشنل فائدا: Ensures critical bearings receive correct lubrication intervals, خدمت جي زندگي وڌائڻ | ROI اثر: Prevents costly bearing failures and reduces manual lubrication labor by approximately 1520 ڪلاڪ في مهيني
ماڊلر اسڪرين ميڊيا سسٽم | ٽيڪنيڪل بنياد: Quicktensioning wedge system with polyurethane deck options | آپريشنل فائدا: Screen cloth changes are completed in hours versus days, minimizing downtime during product changeovers | ROI اثر: Increases plant availability by up to 3% سالانه
Hybrid Power Drive Option | ٽيڪنيڪل بنياد: پاور مئنيجمينٽ سافٽ ويئر سان ڊيزل برقي ڊرائيو سسٽم | آپريشنل فائدا: Enables significant fuel savings during partial load operation and provides peak power when needed | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 2230% reduction in fuel consumption compared to standard direct diesel drives
Advanced Vibration Monitoring | ٽيڪنيڪل بنياد: Integrated accelerometers with realtime data logging to a central PLC | آپريشنل فائدا: Provides early warning of imbalance or bearing issues before catastrophic failure occurs | ROI اثر: اڳڪٿي واري سار سنڀال جي شيڊول کي فعال ڪري ٿو, preventing unplanned stoppages that can exceed $10k per event
HeavyDuty Conveyor ڊيزائن | ٽيڪنيڪل بنياد: Channel frame construction with impactresistant idlers at loading zones | آپريشنل فائدا: Minimizes belt sag and spillage, reducing cleanup time and belt wear | ROI اثر: Lowers conveyor maintenance costs by an average of 18% زندگي جي دور ۾
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our ISO Certified Solution Documented Advantage |
| : | : | : |
| لائنر ڪپڙا زندگي (ابراھيندڙ پٿر) | 450,000 ٽين (بيس لائين) تائين 580,000 ٽين (+29%) Reduced liner consumption cost |
| اسڪريننگ جي ڪارڪردگي (5mm جدا ڪرڻ) ~92% accuracy ~96% accuracy (+4%) Less recrush load & precise gradation |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) ~1,200 hours ~1,550 hours (+29%) Higher plant availability |
| توانائي جو واھپو (kWh/ٽن) Varies by model Up to 15% reduction Lower direct operating cost |
| سيٽ اپ / ترتيب ڏيڻ جو وقت (موبائل يونٽ) ~46 hours ~2.53.5 hours (~40% تيز) Quicker deployment between sites |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان موجود ماڊلز 200 ٽين في ڪلاڪ (ٽي پي ايڇ) ختم ڪرڻ 1,200 TPH فائنل پيداوار جي پيداوار.
بجلي جي گهرج: پرائمري crusher ڊوڙندو کان 150 kW کان 450 ڪلواٽ; full plant electrical demand tailored to configuration. هائبرڊ ڊيزل اليڪٽرڪ آپشنز موجود آهن (Stage V / ٽائر 4 Final compliant).
مواد جي وضاحت: Crusher jaws/mantles manufactured from ISO 6831 standardized highgrade manganese steel (14%,18%,22%). Structural frames use S355JR grade steel.
جسماني طول و عرض (Example Mobile Jaw Plant): Operating Length: ~19 م; ويڪر: ~ 3.5m; اوچائي: ~ 4.2 م; ٽرانسپورٽ وزن: ~ 48 ٽن.
ماحولياتي آپريٽنگ رينج: 25 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. ضابطي واري ماحول ۾ تعميل لاءِ مٽي دٻائڻ وارو نظام معياري.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع چيلنج
هڪ وڏي مجموعي پيدا ڪندڙ جي ضرورت آهي ٻوٽي throughput وڌائڻ لاء 35% without expanding their physical footprint or adding significant labor.
حل
Implementation of a highefficiency multistage cone crushing circuit with advanced screen decks was integrated into their existing flow.
نتيجا
جي ذريعي وڌي ويو 38%. The improved chamber geometry raised the yield of premium chip products by 12%, directly boosting revenue while energy consumption per ton fell by 11%.
شهري سي&D Recycling Facility Challenge
A recycling contractor faced excessive downtime from uncrushable metals damaging their primary impactor, coupled with inconsistent final product quality that limited marketability.
حل
A complete mobile crushing & screening train was deployed featuring an advanced metal detection system with automatic stop/reverse feed and a highperformance tripledeck finishing screen.
نتيجا
Damagerelated downtime was reduced by over 90%. The precise screening produced three cleanly separated aggregate products meeting strict DOT specifications allowing sale into highervalue markets increasing margin by an estimated $8/ton.
7. تجارتي خيالات
Our ISO certified crushing solutions are offered across three primary tiers:
معياري ترتيب: Highreliability core system for defined applications with fixed specifications.
اصلاحي ترتيب: Includes selected upgrades such as the hybrid drive option advanced automation controls telematics package for fleet management.
Fully Customized Plant Engineeredtoorder solutions integrating feeding stockpiling dust control systems tailored for greenfield sites or major expansions.
Optional features include extended warranty packages remote monitoring subscriptions onsite operator training programs engineered spare part kits.
We offer several commercial pathways including outright purchase longterm leasing with service inclusion or projectspecific rental agreements with purchase options Financing can be structured through our partners typically offering terms between months based on credit approval.
8. FAQ
Q What level of integration is possible with my existing plant conveyor system?
Our equipment is designed with industrystandard interfaces heights discharge points Control systems can be adapted to interface with your existing PLC or can be supplied as a fully independent operating unit.
Q How does the equipment perform with wet sticky feed material?
Specific models feature nonblinding screen box technology crusher chamber designs that minimize packing Optional hydraulic clearing systems are available for extreme conditions Performance will be detailed based on your specific feed analysis.
Q آرڊر ڪميشننگ کان عام ليڊ ٽائيم ڇا آهي?
For standard configured mobile units lead time averages weeks Stationary plants require more extensive engineering fabrication typically ranging months depending on complexity A firm schedule is provided upon project definition.
Q ڪارڪردگي جي ضمانت ڏني وئي آهي?
Yes we provide guaranteed minimum capacity throughput based on your supplied feed material specifications These are contractually documented prior to purchase
Q What does the ISO certification cover?
The ISO certification covers our design manufacturing inspection testing installation servicing processes It provides assurance of consistent quality management traceability not a performance guarantee for individual components
