Iso تصديق ٿيل 500 Tph Gold Mining Washing Plant Processing Plant
1. PAINPOINT driven اوپننگ
Are you managing a largescale gold operation where consistent throughput and recovery are compromised by inefficient material handling and separation? Operational bottlenecks in your washing and processing plant directly impact your bottom line. انهن عام چئلينجن تي غور ڪريو:
متضاد فيڊ & ذريعي: Variable clay content or oversize material can choke traditional scrubbers, leading to unplanned downtime and failure to meet the 500 TPH ڊيزائن جي گنجائش, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
Suboptimal Recovery in Complex Ores: Standard plants struggle with high claybound or fine gold, resulting in significant precious metal losses to tailings due to inadequate liberation and separation.
زياده پاڻي & بجلي جو استعمال: Inefficient pump systems, اسڪريننگ, and sluicing circuits lead to unsustainable operational costs and complicate water management in waterscarce regions.
اعلي سار سنڀال & اجزاء جو لباس: Abrasive feed material accelerates wear on liners, trommel screens, and pump impellers, increasing part replacement frequency and maintenance labor costs.
Difficulty Scaling to Certified Standards: Achieving consistent ISOcertified output for quality and environmental management requires a process plant with repeatable, reliable performance and integrated control systems.
Is your current setup equipped to handle 500 tons per hour of complex alluvial or weathered hard rock ore while maintaining recovery rates, controlling costs, and ensuring operational reliability?
2. پيداوار جو جائزو
The ISO Certified 500 TPH گولڊ مائننگ واشنگ پلانٽ هڪ مڪمل آهي, modular processing system engineered for highvolume alluvial, خوشامد, and weathered hard rock gold deposits. It is designed for operations requiring certified process consistency and largescale material throughput.
آپريشنل ڪم فلو:
1. پرائمري فيڊ & ڇڪڻ: رنوفمين (روم) material is fed into a robust scrubbing module (trommel or drum scrubber) for aggressive attritioning to break down clays and conglomerates.
2. ماپڻ & فضول رد ڪرڻ: Washed material is precisely screened to remove oversize waste rock (+75mm عام). The undersize reports to the primary concentration circuit.
3. پرائمري ڪنسنٽريشن: Highcapacity centrifugal concentrators or jigs efficiently recover coarse and fine gold from the screened slurry, achieving primary recovery rates exceeding 95%.
4. ٽائلنگ جو انتظام & واٽر ريسائڪلنگ: The gangue (tailings) is dewatered via cyclones or linear screens. Clarified water is recirculated to the scrubber feed, minimizing fresh water intake.
5. سيڪيورٽي & ريفائننگ (اختياري): A secure room houses concentrator bowls for final cleaning, with optional downstream smelting or intensive leaching modules for direct doré production.
ايپليڪيشن جو دائرو: وڏي پيماني تي پليسر آپريشن لاءِ مثالي, alluvial concessions, and surface deposits with high clay content. Effective on particle sizes from 75mm down to ultrafine gold with optional configuration.
حدون: Not designed for primary hard rock crushing/grinding of unweathered sulphide ores. Requires a consistent feed of liberated or liberatable gold. Performance is contingent on accurate feed characterization during the design phase.
3. بنيادي خاصيتون
ماڊلر اسڪيڊ ڊيزائن | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolttogether structural skids | آپريشنل فائدا: گھٽائي ٿو آن سائيٽ تعميراتي وقت تائين 60%, مستقبل جي پلانٽ جي منتقلي يا توسيع جي اجازت ڏئي ٿي | ROI اثر: Lower capital installation cost; faster timetoproduction improves project NPV.
هاء جي فورس سينٽرفيوگل ڪنسنٽريشن | ٽيڪنيڪل بنياد: Enhanced gravitational separation via fluidized beds in rotating cones | آپريشنل فائدا: نفيس سون کي هيٺ وٺي ٿو 30 microns that traditional sluices lose; handles high feed density | ROI اثر: Direct increase in overall gold recovery by 38%, translating to significant additional revenue.
Intelligent Water Management Circuit | ٽيڪنيڪل بنياد: Closedloop system with thickener/clarifier tank integration | آپريشنل فائدا: Reduces fresh water consumption by over 80%; produces stackable, semidry tailings | ROI اثر: Cuts water sourcing/pumping costs; minimizes environmental footprint and licensing complexity.
Abrasion Resistant لائنر سسٽم | ٽيڪنيڪل بنياد: Interchangeable liners made from specialized chromium carbide or rubber compounds | آپريشنل فائدا: Extends service life in highwear areas (scrubber drums, launder bends) پاران 300400% | ROI اثر: Lowers spare parts inventory cost and reduces maintenance downtime intervals.
ISOCertified Process Control Package | ٽيڪنيڪل بنياد: Centralized PLC/SCADA system with flow, کثافت, ۽ دٻاء جي نگراني | آپريشنل فائدا: Provides repeatable process control for consistent grade; enables remote diagnostics | ROI اثر: Ensures output meets certified quality standards; optimizes operator efficiency and reduces human error.
HeavyDuty Trommel Screening Module | ٽيڪنيڪل بنياد: Variablespeed drive with adjustable screen media panels | آپريشنل فائدا: Reliably removes oversize debris even with high clay content; prevents downstream blockages | ROI اثر: Maintains steadystate 500 TPH ذريعي, پلانٽ جي دستيابي کي وڌائڻ.
گڏيل حفاظت & Security Features| ٽيڪنيڪل بنياد: Lockable concentrate handling path with CCTV integration and emergency stop systems| آپريشنل فائدا: Protects valuable product stream; ensures operator safety around moving parts| ROI اثر: Mitigates risk of theft loss; reduces potential liability incidents.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (عام ٻوٽو) | Our ISO Certified 500 TPH حل | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي طور تي سون جي وصولي جي شرح| 8592% (متغير) | مسلسل >95% (on characterized ore) | +3% جي طرف +10% بحالي |
| پاڻي جو استعمال في ٽين| ~35 m³/ton processed| <0.8 m³/ton پروسيس ٿيل (ٻيهر گردش ڪرڻ) |75% جي طرف 85% Consumption |
| ناڪامي جي وچ ۾ وچولي وقت (نازڪ لباس جا حصا)| ~500800 hours| >2,400 ڪلاڪ (تصديق ٿيل فيلڊ ڊيٽا)| +300% خدمت زندگي |
| Plant Commissioning Time PostDelivery| 1216 هفتا| 68 هفتا (ماڊلر ڊيزائن)| 50% انسٽاليشن وقت |
| Process Consistency (Grade Variance)| High variance due to manual control|<5% variance with automated control systems| Significant improvement in output stability |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي صلاحيت: 500 ميٽرڪ ٽين في ڪلاڪ (625 ڪعبي گز في ڪلاڪ), نامياري.
کاڌ خوراڪ جي ماپ: 250mm تائين (10"), optimal at 150mm.
بجلي جي گهرج: ڪل نصب طاقت ~ 850 kW. ابتدائي فراهمي جي سفارش ڪئي وئي آهي: 1000 kVA at 400V/50Hz or 480V/60Hz.
پاڻي جي گهرج: Initial fill of ~450 m³. Makeup water requirement as low as <400 m³/hr due to closedcircuit recycling.
اهم مواد جي وضاحت:
Scrubbing Drum/Trommel Shell: هارڊوڪس® 450 اسٽيل.
HighWear Liners: Chromewhite iron / Natural Rubber composite.
ڪنسنٽريٽر باؤل: CNCmachined polyurethane.
اسٽرڪچرل اسٽيل ڪم: S355JR grade with hotdip galvanized finish.
جسماني طول و عرض (ماڊلر): Approximate footprint of main processing train is 45m L x 20m W x . Height varies by module.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression systems are integrated as standard.
6. درخواست جا منظر
اولهه آفريڪا ۾ وڏي پيماني تي آلودگي آپريشن
Challenge A major concession holder was losing an estimated $1M+ annually due to fine gold losses in tailings from their legacy sluicebased plant operating below its target capacity of . Their system could not handle seasonal clay variations without constant manual intervention.Solution Implementation of our ISO Certified Gold Mining Washing Plant configured with primary screening followed by dualstage centrifugal concentration within a closedwater circuit.Results The plant achieved a steadystate throughput of , reducing fine gold losses by an estimated . Overall recovery increased from %to %, paying back the capital investment within months while meeting international audit standards
Weathered Saprolite Processing in South America
Challenge A mine transitioning from oxide heap leach required a solution for processing transitional saprolite ore containing nuggety gold but bound within sticky clays causing severe blinding on vibrating screensSolution Our solution featured an aggressive drum scrubber paired with a heavyduty trommel screen specifically designed for blinding resistance followed by jig concentration for coarse gold captureResults The trommel screen maintained efficiency eliminating washing circuit bottlenecks Plant availability increased from %to % Coarse gold recovery exceeded expectations allowing profitable processing of a previously marginal ore type
Commercial Contractor Offering Custom Milling Services
Challenge An engineering contractor needed mobile high volume processing capacity that could be deployed across multiple client sites while providing auditable production dataSolution A transportable modular version of the TPH plant was supplied on road legal trailers complete with the integrated PLCSCADA systemResults The contractor could offer clients guaranteed throughput audited recovery reports based on realtime data This premium service commanded higher contract rates establishing them as a market leader
تجارتي خيالات
Pricing Tier Base Configuration Includes core scrubbing screening primary concentration water recycling basic controls Starting range € millionOptional Features Advanced tailings filtration package secondary scavenger circuit diesel backup power gen set automated dosing system securityrefining moduleService Packages Proactive Maintenance Plan includes scheduled inspections remote monitoring support parts discount Onsite Operator Training Program Extended Warranty CoverageFinancing Options Available through partner institutions including equipment leasing structures milestonebased project finance solutions
FAQ
Q What site preparation is required before installationA A level compacted pad adequate drainage sumps power connection pointand fresh water supply are required Detailed civil engineering drawings are providedQ How does the plant handle variations in feed clay contentA The scrubbing module features variable speed drivesand spray bar configurations Adjustments can be made via the control systemto optimize retention timefor different conditionsQ Is training providedfor ouroperatorsA Yes comprehensive onsite trainingis included covering normal operation troubleshootingand routine maintenance proceduresQ Can thisplant be integratedwith an existing crushingcircuitor CIPplantA Yes it can functionasaprimary washingand preconcentration unit feeding cleaner concentrate intoan existing downstream process Engineering reviewis neededfor interface compatibilityQ Whatisthe expected delivery timelinefrom order placementA Deliveryofastandardmodularplantis typically monthswith commissioningrequiring additional weeksonsite dependingonpreparationQ Are performance guarantees offeredA Yes we provide guaranteed throughput capacitywithin %ofTPH andrecoveryratesbasedonrepresentativefeed samples testedinourpilotplantQ Do youoffer aftersales technical supportA Global aftersales supportis available including remotediagnosticsviaSCADAa dedicated spare parts departmentand field serviceengineer dispatch
