Iso تصديق ٿيل 250 300tph پٿر کرشنگ پلانٽ وينڊر
1. PAINPOINT driven اوپننگ
ڇا توهان هڪ اعلي حجم مجموعي آپريشن کي منظم ڪري رهيا آهيو ۽ مسلسل رڪاوٽن کي منهن ڏئي رهيا آهيو جيڪي منافعي کي ختم ڪن ٿا? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, هڪ 250300 tph crushing plant is a critical capital asset, اڃا تائين عام عملياتي چئلينج خاص طور تي ان جي سيڙپڪاري تي واپسي کي گهٽائي سگهن ٿا. These include inconsistent final product gradation leading to rejected loads, excessive wear part costs from poorly configured crushing chambers, unplanned downtime due to component failure, and high energy consumption per ton of processed material. مالي اثر ماپيل آهي: every hour of unscheduled downtime in this capacity range can cost over $1,200 in lost production, while suboptimal yield can waste 510% of raw feed. How do you ensure your primary crushing investment delivers stable, speccompliant output with predictable operating costs and maximum uptime? The solution lies not just in equipment, but in a fully engineered and certified system designed for relentless production.
2. پيداوار جو جائزو
This offering is a complete, اسٽيشنري ISO Certified 250300tph Stone Crushing Plant, engineered as a turnkey solution for highvolume production of aggregates for construction, روڊ جو بنياد, ۽ ريلوي ballast. The plant is designed as a multistage crushing and screening circuit to transform large quarryrun rock into precisely graded final products.
آپريشنل ڪم فلو:
1. ابتدائي گھٽتائي: Dump trucks feed >500mm quarryrun stone into a robust primary jaw crusher for initial size reduction.
2. ثانوي ڪرشنگ & شڪل ڏيڻ: The crushed material is conveyed to a secondary cone crusher for further reduction and improved particle shape.
3. ماپڻ & جدائي: Material is then routed to a multideck vibrating screen where it is sorted into specified size fractions (مثال, 05ايم ايم, 510ايم ايم, 1020ايم ايم).
4. ٽيٽيري ڪرشنگ (if configured): Oversize material from the screens can be recirculated through a tertiary cone crusher for final shaping and reduction in a closedcircuit loop.
5. ذخيرو ڪرڻ: Correctly sized aggregates are conveyed to designated stockpiles for loadout.
ايپليڪيشن جو دائرو & حدون:
دائرو: گرينائيٽ لاء مثالي, بيسالٽ, چونا پٿر, and other mediumtohigh abrasiveness rocks. Suited for largescale infrastructure projects, commercial quarrying, and dedicated aggregate supply yards requiring consistent, hightonnage output.
حدون: Not designed for very soft or sticky materials (مثال, clayrich ore) without significant prescreening/washing integration. Requires stable foundation preparation and adequate electrical grid connection.
3. بنيادي خاصيتون
Modular System Design | ٽيڪنيڪل بنياد: اڳواٽ انجنيئر, bolttogether structural modules with integrated walkways and maintenance platforms. | آپريشنل فائدا: Reduces onsite civil work and installation time by up to 30%, allowing faster commissioning. Provides safer, easier access for routine maintenance and wear part replacement. | ROI اثر: Lower capital installation costs and reduced risk of installation delays accelerate timetorevenue.
Intelligent Crushing Chamber Automation | ٽيڪنيڪل بنياد: PLCcontrolled hydraulic adjustment systems on cone crushers with continuous liner wear monitoring. | آپريشنل فائدا: Maintains optimal crusher setting automatically to ensure consistent product gradation despite liner wear. Operators can adjust settings remotely from the control room based on realtime feedback.| ROI اثر: Improves product yield within specification by an average of 8%, reducing waste of saleable material.
HeavyDuty Vibrating Screen with Polyurethane Decks | ٽيڪنيڪل بنياد: High Gforce screening action combined with abrasionresistant polyurethane screen panels.| آپريشنل فائدا: Achieves higher screening efficiency (>95%) for cleaner product separation. Polyurethane decks last 35x longer than wire mesh in abrasive applications and reduce noise levels.| ROI اثر: Lowers screen media replacement costs and frequency of changeouts, directly reducing operating expense per ton.
Centralized Dust Suppression System | ٽيڪنيڪل بنياد: Network of strategically placed spray nozzles at transfer points coupled with dust encapsulation skirts.| آپريشنل فائدا: Actively controls airborne particulate at primary crusher discharge, screen feeds, and conveyor transfers to meet environmental compliance standards.| ROI اثر: Mitigates risk of regulatory fines and work stoppages while promoting a healthier site environment.
Unified PLC Control & Monitoring System | ٽيڪنيڪل بنياد: A single automation panel providing VFD control of major motors, conveyor sequencing, and fullsystem telemetry.| آپريشنل فائدا: Enables oneoperator control of the entire plant flow from feed to stockpile. Provides early fault diagnostics through amp draw monitoring and temperature sensors on critical bearings.| ROI اثر: Optimizes labor efficiency and enables predictive maintenance scheduling to prevent catastrophic failures.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | ISO Certified 250300tph Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي دستيابي | ~ 85% 90% | >92% (نشانو) | +3% جي طرف +8% اپٽائم |
| توانائي جو واھپو (kWh/ٽن) | وڏي پيماني تي مختلف آهي; بيس لائين = X kWh/t| تائين 15% lower than baseline| 15% Energy Cost/Ton |
| Wear Part Cost (USD/ton processed)| Dependent on rock abrasiveness| Managed via optimized chamber design & alloy selection| Documented reductions of 1025% |
| پيداوار جي ڪعبي جي انڊيڪس (for chipping)| ~65% 75% particles within spec| مسلسل >78% خاص جي اندر| +5% Improved Aggregate Value |
| تنصيب & ڪم ڪرڻ جو وقت | 812 weeks postfoundation ready| Reduced by structured modular design| 30% Time Savings |
_Based on field data comparison against nonoptimized plants processing similar material._
5.ٽيڪنيڪل وضاحتون
ڊزائين ڪيل صلاحيت: Configurable for nominal output of 250 جي طرف 300 ميٽرڪ ٽين في ڪلاڪ (based on standard granite with bulk density ~1.6 t/m³).
پرائمري کولہو: Heavyduty jaw crusher with feed opening ≥750x1060mm.
ثانوي کولڻ وارو: Hydraulic cone crusher with chamber options for mediumfine crushing.
ٽيٽيري کولہو (اختياري): Finecone or vertical shaft impactor for shaping applications.
چمڪندڙ اسڪرين: Tripledeck inclined screen; total screening area ≥15m².
بجلي جي گهرج: لڳ ڀڳ ڪل نصب ٿيل طاقت 350 450 ڪلواٽ. Requires stable industrial power supply (400V/50Hz or as specified).
اهم مواد جي وضاحت: Main frame structure fabricated from S355JR steel; Highwear components utilize Mn18Cr2 or equivalent alloys; Conveyor belts rated for minimum EP400/3.
جسماني طول و عرض (لڳ ڀڳ پيرن جا نشان): Length ~75m x Width ~25m x Max Height ~15m (ترتيب سان مختلف آهي).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression system effective up to wind speeds of level 5.
6\. درخواست جا منظر
Highway Construction Project Supply | چيلنج: A contractor needed a guaranteed supply of over 500,000 tons of precisely graded base course and asphalt chips within an18month timeline from a local granite source. Existing mobile fleet could not meet consistent tonnage or gradation specs efficiently. Solution Implementation was our ISOcertified stationary stone crushing plant configured at280tph capacity. Results The plant achieved an average availabilityof93%. It produced specificationcompliant material at an average cost per ton12% below the project's budgeted rate enabling the contractorto complete the aggregate supply phase14 days aheadof schedule.
Commercial Quarry Expansion Challenge An established limestone quarry aimedto expand its marketby producing highvalue railway ballast which requires strict controlover particle shapeand size distribution Their existing twostage setup produced excessive flaky material Solution Integrationofa tertiary shaping crusher stageinto our standard250tph stone crushing plant design creatinga closedcircuit systemfor recrushing oversize Results The plant increasedthe yieldof premium ballastmaterialby22%. This allowedthe quarryto enter anew marketsegmentwitha highermargin product improving overall site profitability
7\. تجارتي خيالات
Our ISO certified plants are offered in clear pricing tiers based on core configuration:
1\. Base Plant Tier Includes primary jaw secondary cone screeningand basic conveying systems suitablefor producingtwothree aggregate products Pricedasacomplete package
2\. Enhanced Plant Tier Adds tertiary crushing stage automated chamber controlsand upgraded dust suppression Idealfor producers requiring superior product shapeand maximum flexibility
3\. Customized Plant Tier Incorporates specific client requirements suchas integrated washing systems specialized rockonrock impactorsor extended conveyingfor complex site layouts
Optional Features Prescreening grizzly feeder metal detection system automatic lubrication system remote monitoring telematics package extended warrantyon drivetrain components
Service Packages We offer tiered service agreementsfrom annual inspectionand parts discountingto full comprehensive coverageincluding scheduled maintenance wear part inventory managementand priority technical support
Financing Options Flexible commercial termsare available including leasing structures milestonebased project financingand tradein programsforexisting equipment facilitating capital expenditure planning
8\. FAQ
Q What does ISO certification meanforthecrushing plant
A It verifies thatthe entire systemis designed manufacturedand assembled accordingto international standardsfor quality management(ISO9001)and safety This provides assuranceof documented procedures material traceabilityanda consistent benchmarkfor performance notjust individual component certifications
Q How do we ensure this plantis compatiblewith our existing quarry feed sizeand desired end products
A Our engineering teamconductsa presale reviewincluding analysisof your source rock samples required final product specificationsandsite layout This allows usto specifythe optimal crusher chamber profiles screen meshsizesand conveyor configurationsto matchyour exact requirements
Q Whatisthe typical operational manpower requirementtorunthisplant
A The centralized PLC automation enables efficient operationbya single control room operator supportedbya ground crewforthe feeding loadingand routine visual inspections Field data shows this staffing modelis standardin plants ofthis capacity range
Q Are spare parts readily available giventhe global supply chain
A Yes We maintaina strategic inventoryof critical wear partsand components Our modular designalso utilizesmany industrystandard bearings sealsand other consumables reducing proprietary part dependencyandsourcing risk
Q Whatisthe expected timelinefrom order placementto commissioning
A Forstandard configurations lead timeis typically2024 weeks exworks Site foundation preparation bythe client should proceedin parallel Commissioningand operator training requireapproximately23 weeks onsite dependingon complexity
