لوهه جي معدنيات ڪرشنگ پلانٽ Oem فئڪٽري نموني
1. PAINPOINT driven اوپننگ
لوھ جي لوھ جي ڪرشنگ پلانٽ کي منظم ڪرڻ مختلف چئلينج پيش ڪري ٿو جيڪي سڌو سنئون توھان جي ھيٺئين لائن تي اثر انداز ڪن ٿا. ڇا توهان سان مقابلو ڪري رهيا آهيو:
ضرورت کان وڌيڪ بند وقت: لائنر تبديلين لاءِ اڻ رٿيل اسٽاپ, رڪاوٽون, يا مشيني ناڪامي, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اڻڄاتل سار سنڀال جا خرچ: Premature wear on crusher components from abrasive hematite or magnetite, بار بار جي اڳواڻي, costly part replacements and labor.
غير مطابقت رکندڙ ذريعي & پيداوار جي ماپ: Fluctuations in feed size or hardness causing bottlenecks, reducing overall plant efficiency and failing to meet precise sinter or pellet feed specifications.
اعلي توانائي واپرائڻ: Inefficient crushing chambers and drives that escalate operational costs, especially under continuous, highload operation.
سسٽم انضمام سر درد: New equipment that fails to interface correctly with existing screening and conveying systems, creating installation delays and operational silos.
پلانٽ مينيجرز لاء مرڪزي سوال آهي: how can you achieve reliable tonnage, متوقع سار سنڀال جا وقفا, and optimal costpertonne in your primary crushing stage?
2. پيداوار جو جائزو
Our engineered solution is a Primary Gyratory Crusher Station specifically configured for iron ore processing. This turnkey module is designed as the first critical size reduction stage in a comminution circuit.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: رنوفمين (روم) iron ore is delivered via haul trucks to a robust dump hopper with grizzly sections to bypass subcrusher fines.
2. پرائمري ڪرشنگ: Material is fed into the gyratory crusher, where a mantle gyrates within a concave bowl, applying compressive force to reduce ore to a nominal 150250mm product.
3. .خارج ٿيڻ & پهچائڻ: Crushed ore is discharged onto a heavyduty apron or belt feeder, which regulates flow onto the main plant conveyor for transport to secondary crushing or stockpiling.
ايپليڪيشن جو دائرو: اعلي ظرفيت لاء مثالي (5,000 12,000+ tph) iron ore mining operations processing hard and abrasive ores. مناسب گرين فيلڊ تنصيب ۽ ريٽروفٽ اپ گريڊ ٻنهي لاءِ.
حدون: Not designed as a finished product crusher; requires secondary/tertiary stages for fine crushing. Site requires adequate foundation engineering and feed system compatibility.
3. بنيادي خاصيتون
Patented Concave پروفائل | ٽيڪنيڪل بنياد: اصلاحي ڪرشنگ چيمبر جاميٽري | آپريشنل فائدا: Delivers consistent reduction ratio with lower risk of bridging; promotes interparticle crushing for efficiency | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 8% higher throughput for equivalent power draw
لائنر لائف وڌائڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated liner backing material and automated bolt tensioning | آپريشنل فائدا: Ensures even wear distribution and secure liner retention, maximizing service life | ROI اثر: لائينر جي تبديلي جي تعدد کي گھٽائي ٿو 1525%, گھٽ حصن جي انوینٽري قيمت ۽ مزدور ڪلاڪ
هائيڊروسيٽ & خودڪار انٽرفيس | ٽيڪنيڪل بنياد: Hydraulic adjustment for crusher setting (سي ايس ايس) with PLC integration | آپريشنل فائدا: Allows remote adjustment during operation for quick compensation to feed changes; provides realtime condition monitoring | ROI اثر: Minimizes product spec deviations and enables predictive maintenance, تائين غير منصوبابندي واري وقت کي گھٽائڻ 30%
HeavyDuty مين شافٽ ڊيزائن | ٽيڪنيڪل بنياد: Forged alloy steel shaft with precision machining | آپريشنل فائدا: Provides exceptional resistance to bending stress and fatigue under cyclical loading from hard ore bodies | ROI اثر: Eliminates main shaft failure as a lifecycle risk, protecting against catastrophic repair costs exceeding typical component replacement
Integrated Dust Sealing & Suppression | ٽيڪنيڪل بنياد: Multistage labyrinth seals paired with optional injection ports | آپريشنل فائدا: Contains abrasive dust particles within the crusher cavity, protecting bearings and lubricants | ROI اثر: بيئرنگ سروس جي زندگي تائين وڌائي ٿو 40% and reduces environmental contamination
سڌو ڊرائيو ڪولنگ سسٽم | ٽيڪنيڪل بنياد: Lowspeed synchronous motor coupled directly to the crusher via flexible coupling | آپريشنل فائدا: Eliminates gear train losses and associated maintenance; provides high starting torque for loaded starts | ROI اثر: تائين حاصل ڪري ٿو 5% higher energy efficiency compared to traditional Vbelt drives over longterm operation
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our Primary Gyratory Crusher Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (مقرر ڪيل وقت) | 9294% | 9697%| +3% سڌارو |
| لائنر زندگي (Abrasive Iron Ore) | ~6 Months Average| 7.5 8 Months Average| +25% سڌارو |
| مخصوص توانائي واپرائڻ (kWh/t)~0.25 0.32 kWh/t~0.22 0.28 kWh/t~12% improvement |
| ناڪامي جي وچ ۾ وچولي وقت (نازڪ اجزاء)~18 Months~24+ Months~33% improvement |
| ذريعي پٽ مطابقت (± % هدف کان)| ±10%|<±6%|40% greater consistency |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 5,000 ختم ڪرڻ 12,000 ٽين في ڪلاڪ (tph), dependent on feed size and material work index.
بجلي جي گهرج: مکيه ڊرائيو موٽر کان 450 kW تائين 1 ميگاواٽ +; supplied for [specify voltage/frequency per region].
مواد جي وضاحت: Highchrome alloy concave liners; Manganese steel mantle options; Cast steel mainframe with stressrelief annealing.
جسماني طول و عرض (مثال): Total station footprint ~15m x 10m; فيڊ کولڻ 1,500mm تائين; ڊسچارج سيٽنگ جي حد 150250mm.
ماحولياتي آپريٽنگ رينج: 30 ° C کان + 50 ° C تائين وسيع گرمي پد لاء ٺهيل; dust protection rating IP65 on critical drives; suitable for highaltitude operation.
6. درخواست جا منظر
LargeScale Open Pit Magnetite Operation
چيلنج: Needed to increase primary crushed tonnage by 20% without expanding footprint or truck fleet due to mine plan expansion.Solution: Retrofitted existing primary station with our highcapacity gyratory crusher featuring the optimized concave profile and direct drive system.نتيجا: جي هڪ مسلسل throughput اضافو حاصل ڪيو 22%. Energy consumption per tonne dropped by 9%. The retrofit was completed within an eightweek planned shutdown.
Integrated MinetoPellet Plant
چيلنج: Frequent liner wear inconsistencies caused unpredictable maintenance shutdowns and fluctuations in secondary circuit feed size.Solution: Implemented our Primary Gyratory Crusher with the Liner Life Enhancement System and Hydroset automation.نتيجا: Established predictable liner life of 7 months ±5 days. CSS adjustments via Hydroset maintained product sizing within a tighter band (+/50ايم ايم), improving downstream ball mill feed consistency.
7. تجارتي خيالات
Our Primary Gyratory Crushers are offered in three core tiers:
1. معياري ڊيوٽي
2.HighCapacity Performance
3.UltraHeavy Duty
Optional features include advanced lubrication filtration systems,
automated wear part monitoring sensors,
and modular walkway assemblies for safer maintenance.
We provide comprehensive service packages:
پلاٽينم سپورٽ
گولڊ سپورٽ
Basic OnCall Support
مالياتي اختيارن ۾ سرمائي جي خريداري شامل آھي,
آپريشنل ليز معاهدو,
and throughputbased contract models structured over multiyear terms.
8.FAQ
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