Industrial Stone Crusher Machine Factories
ھدف پلانٽ مينيجرز, خريداري جا سربراهه & انجنيئرنگ ٺيڪيدار: The Industrial Stone Crusher Machine for HighTonnage, LowCostPerTon Operations
Are you facing persistent bottlenecks that erode profitability in your aggregate production or mining circuit? The challenges with industrial stone crusher machines are quantifiable: unplanned downtime from component failure can cost over $15,000 في ڪلاڪ گم ٿيل پيداوار ۽ محنت ۾. Inconsistent output gradation leads to rejected loads and recrushing, توانائي ۽ صلاحيت ضايع ڪرڻ. Rising wear part consumption under highabrasion conditions directly increases your costperton metric. ان کان سواء, inflexible configurations struggle to adapt to varying feed materials or changing product specifications, limiting operational agility. How do you select equipment that not only processes rock but actively manages these financial and operational risks?
پيداوار جو جائزو: HeavyDuty پرائمري & ثانوي اثر Crushers
This product line encompasses robust, stationary and semimobile impact crusher machines designed for the primary, ثانوي, and tertiary reduction of limestone, گرينائيٽ, ڪنڪريٽ, اسفالٽ, and other mineral aggregates. The operational workflow is engineered for continuous duty:
1. کاڌ خوراڪ: Largedimension feed material is loaded via excavator or wheel loader into a reinforced hopper with integrated grizzly for prescreening.
2. HighVelocity Reduction: Material is fed into the crushing chamber where massive rotors with fixed or hydraulic adjustable hammers throw stone against reinforced breaker plates.
3. Controlled Sizing: The impact fracture creates cubical product; final particle size is precisely controlled by adjusting the gap between the rotor and the impact aprons.
4. خارج ٿيڻ & ٻيهر گردش: Sized material exits through the bottom of the chamber onto conveyor systems; oversize can be recirculated via a return conveyor for closedcircuit operations.
ايپليڪيشن جو دائرو: Ideal for hightonnage quarrying, aggregate base production, recycling of construction debris (ڪنڪريٽ / اسفالٽ), ۽ صنعتي معدني پروسيسنگ. حدون: Not typically suited as the primary unit for extremely hard, ٻرندڙ آتشي پٿر (مثال, بيسالٽ, پٿر جو پٿر) بغير مخصوص لائنر ترتيبن جي; jaw crushers are often preferred for such primary breaking.
بنيادي خاصيتون: Engineered for Operational & Financial Performance
هائيڊولڪ ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Computercontrolled hydraulic rams | آپريشنل فائدا: Allows adjustment of crusher gap setting in under 2 minutes while the machine is under load or at rest for precise product sizing control. | ROI اثر: دستي ترتيب ڏيڻ لاء پيداوار اسٽاپ کي ختم ڪري ٿو; فيلڊ ڊيٽا ڏيکاري ٿو a 58% increase in usable product yield through consistent gradation.
مونوبلوڪ روٽر ڊيزائن | ٽيڪنيڪل بنياد: Solid steel rotor cast or forged as a single piece with weldedon hammer holders | آپريشنل فائدا: Provides exceptional rotational mass for high inertia crushing and eliminates stress points found in bolted assemblies. | ROI اثر: ناڪامين جي وچ ۾ وقت وڌائي ٿو (ايم بي ايف) by an estimated 40%; reduces vibrationrelated bearing wear.
ملٽي فنڪشنل اثر ايپرون | ٽيڪنيڪل بنياد: Twostage adjustable aprons with independent hydraulic setting | آپريشنل فائدا: First apron acts as primary impact surface; second apron finetunes particle size and compensates for wear without stopping feed. | ROI اثر: Extends liner service life by up to 30% through optimized wear distribution.
PLC جي بنياد تي خودڪار انٽرفيس | ٽيڪنيڪل بنياد: Integrated programmable logic controller with sensor inputs (پاور ڊرا, گرمي پد) | آپريشنل فائدا: Enables remote monitoring of key parameters, خودڪار اوورلوڊ تحفظ, and data logging for predictive maintenance scheduling. | ROI اثر: Reduces unexpected stoppages; enables proactive parts inventory management.
ServiceOptimized Frame Design | ٽيڪنيڪل بنياد: Splitframe construction with large access doors and hydraulic assist | آپريشنل فائدا: Provides direct access to the crushing chamber and internal components for faster hammer rotation, liner replacement, and routine inspection. | ROI اثر: Cuts planned maintenance downtime by over 50%, directly increasing annual available operating hours.
مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our Industrial Stone Crusher Solution | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 8892% in heavyduty applications| Consistently exceeds 94% in field operations| +35% سڌارو |
| ڪاسٽ پرٽن (لباس جا حصا) | مواد جي لحاظ کان مختلف آهي; بيس لائين = 100%| Advanced metallurgy & design reduces consumption| 1525% گهٽتائي |
| توانائي جو واھپو (kWh/ٽن)| Dependent on rock hardness| اصلاح ٿيل چيمبر جاميٽري & rotor dynamics| تائين 10% سڌارو |
| پيداوار جي ڪعبي جو تناسب (% cubicle)| ~75% for standard impact crushers| Enhanced apron path design promotes interparticle crushing| >85% cubicle product |
ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان ماڊلز 200 ختم ڪرڻ 1,200 ٽين في ڪلاڪ (ٽي پي ايڇ), depending on feed size and material characteristics.
بجلي جي گهرج: اليڪٽرڪ موٽر مان ڊوڙندو آهي 250 kW کان 800 ڪلواٽ; گلوبل وولٹیج جي معيار لاء ترتيب ڏنل (400V/50Hz, 480V/60Hz).
مواد جي وضاحت: Highchrome martensitic steel blow bars/hammers; Mn steel breaker plates; main frame constructed from heavyduty rolled steel plate.
جسماني طول و عرض (عام ماڊل): Operating weight approx. 4575 ٽين; varies by configuration. Feed opening up to ~1600mm x 2000mm.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustsealed بيرنگ; اختياري گرمائش / کولنگ پيڪيجز موجود آهن.
ايپليڪيشن منظرنامو
Quarry Primary Crushing – Limestone Aggregate Production
چيلنج: A large limestone operation needed to reduce frequent downtime associated with wear part changes on their existing primary crusher while improving yield of spec product (150ايم ايم).
حل: Implementation of a heavyduty impact crusher with a monobloc rotor and hydraulic apron adjustment system.
نتيجا: Wear part service life increased by 22%. The ability to make quick gap adjustments allowed operators to maintain target gradation despite changing seam hardness, increasing spec product yield by 7%. Annual maintenance labor hours were reduced by an estimated 180 ڪلاڪ.
شهري تعمير & ڊيموليشن ويسٽ ري سائيڪلنگ
چيلنج: اي سي&D recycling plant required a machine capable of processing highly variable feed (مضبوط ڪنڪريٽ, اسفالٽ, masonry) without blockages and producing clean aggregate for road base.
حل: Installation of an industrial stone crusher machine equipped with an overload protection system specifically configured with grate options to handle rebar separation.
نتيجا: The plant achieved consistent throughput of mixed debris at over 350 ٽي پي ايڇ. Automatic reversal on overload protected the rotor from damage from uncrushables. Final product met local DOT specifications for recycled aggregate base material.
تجارتي خيالات
قيمت جا درجا: Capital investment scales primarily with throughput capacity and motor power.
ٽائر I (200400 ٽي پي ايڇ): Entry into heavyduty stationary crushing.
ٽائر II (400700 ٽي پي ايڇ): Most common range for midsized quarries and large recycling plants.
ٽائر III (700+ ٽي پي ايڇ): Highcapacity solutions for major mining or aggregate conglomerates.
اختياري خاصيتون: Advanced dust suppression systems, automated lubrication systems magnet separators , خاص مصر جا ڪپڙا حصا پيڪيجز , آواز attenuation ملفوظات .
سروس پيڪيجز: Offered as annual contracts covering scheduled inspections , preventive maintenance , ترجيحي حصن جي ترسيل , ٽيڪنيڪل سپورٽ . Discounts apply when bundled at purchase .
فنانسنگ جا اختيار: پارٽنر ادارن ذريعي دستياب آهي بشمول سامان ليزنگ پلان , longterm rentaltoown agreements , project financing support .
اڪثر پڇيا ويا سوال
1. What is the typical lead time from order to commissioning?
For standard models lead times average between weeks depending on configuration complexity Custom skidmounted or semimobile units require additional engineering time
2. Can this crusher be integrated into our existing plant layout conveyor system?
Yes engineering drawings interface points are provided All units are designed with standard discharge heights conveyor takeaway points can be adapted
3 How does your solution manage vibration transmission to the foundation?
Our designs incorporate oversized antivibration pads isolators within the frame Field testing demonstrates vibration levels well within ISO standards reducing structural stress
4 What is your policy regarding wear part warranties performance guarantees?
Wear parts carry a prorated warranty against material defects We provide guaranteed minimum tonnage figures based on your specific feed material analysis prior purchase
5 Are operator training resources included?
Comprehensive training manuals video libraries are standard We recommend recommend onsite training sessions during commissioning which can be included as part service package
6 Do you offer performancebased financing where payments link productivity metrics?
While traditional financing more common we have structured agreements where a portion payment tied verified throughput availability metrics after installation
7 What key data should we prepare provide an accurate quotation application review?
To generate precise proposal please provide your target hourly monthly tonnage detailed feed material analysis top size hardness desired final product gradations any site access power constraints
