Industrial Stone Crusher Machine Exporter
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, بنيادي ڪرشنگ اسٽيج اڪثر ڪري نازڪ رڪاوٽن جو ذريعو آهي. عام چئلينج شامل آهن:
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديلين ۽ غير منصوبابندي ڪيل مرمت توهان جي پوري پروسيسنگ لائن کي روڪيو, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي لباس حصو خرچ: Rapid abrasion of crusher components in hard rock or abrasive feed materials leads to unsustainable consumable expenses.
غير متضاد آئوٽ پٽ گريڊيشن: Fluctuations in feed size or hardness result in poor product shape and offspec material, forcing recrushing or reducing saleable product value.
توانائي جي گھٽتائي: Older crushing technology consumes disproportionate power per ton of output, سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز.
فيڊ جي تبديلين لاء سختي: The inability to handle occasional oversize material or varying moisture content causes blockages and system stress.
Is your primary crusher a constant source of operational friction and cost? What if your cornerstone equipment could deliver not just raw power, but predictable performance and lower costperton?
2. پيداوار جو جائزو
The Industrial Jaw Crusher is a heavyduty, compressiveforce primary crusher engineered for the first stage of size reduction in quarrying, کان کني, ۽ تباهي جي ريسائڪلنگ آپريشن. Its robust design is built to process the toughest materials, گرينائيٽ سميت, بيسالٽ, ۽ ٻيهر استعمال ٿيل ڪنڪريٽ.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو رن آف مائن يا ڪوارريرن مواد (تائين 80% of crusher feed opening) وائبريٽنگ گرزلي فيڊر ۾ لوڊ ڪيو ويندو آهي (اختياري) which bypasses fines directly to the downstream circuit.
2. Compressive Crushing: مواد مقرر ۽ متحرڪ جبڑے جي مرڻ واري گفا ۾ داخل ٿئي ٿو. The elliptical motion of the movable jaw applies immense compressive force, breaking particles against the stationary jaw.
3. ڊسچارج سيٽنگ ايڊجسٽمينٽ: The crushed product size is precisely controlled by hydraulically or mechanically adjusting the gap at the discharge point (بند طرف سيٽنگ).
4. خارج ٿيڻ & پهچائڻ: سائيز جو مواد تري ۾ نڪرندو آهي ۽ ثانوي ڪرشنگ يا اسڪريننگ مرحلن تائين پهچايو ويندو آهي.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for highcapacity primary crushing of hard, ڇڪڻ وارو مواد. Suited for stationary plants and mobile tracked setups.
حدون: چپچپا لاء ٺهيل ناهي, plastic materials without prescreening. Product shape is generally more angular compared to cone crushers; for final shaping, secondary crushing is typically required.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & Optimized Kinematics | ٽيڪنيڪل بنياد: Enhanced nip angle and longer stroke at feed opening | آپريشنل فائدا: Allows for larger feed size acceptance and delivers higher reduction ratios in a single pass | ROI اثر: Reduces need for preblasting or secondary sizing steps, lowering total cycle cost
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: مضبوط ٿيل دٻاء واري پوائنٽن سان اعلي گريڊ اسٽيل پليٽ مان ٺهيل | آپريشنل فائدا: Provides exceptional durability under maximum load conditions, resisting fatigue over decades of service | ROI اثر: تباهي واري فريم جي ناڪامي جي خطري کي گھٽائي ٿو, ڊگھي مدت جي اثاثن جي قيمت جي حفاظت
هائيڊولڪ ٽوگل ايڊجسٽمينٽ & صاف ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: هائيڊولڪ سلنرز سان روايتي ميخانياتي ٽوگل پليٽ کي تبديل ڪري ٿو | آپريشنل فائدا: Enables remote adjustment of CSS for quick product grading changes and automatic uncrushing/clearing of blockages | ROI اثر: تائين جي ترتيبن لاءِ دير جو وقت گھٽائي ٿو 70% and eliminates manual clearing hazards
Manganese Steel Jaw Dies with Interchangeable Profiles | ٽيڪنيڪل بنياد: Austenitic manganese steel workhardens under impact for extended service life; reversible/rotatable designs | آپريشنل فائدا: Maximizes wear material utilization before replacement; operators can match tooth profile to application (quarrying vs. ري سائیکلنگ) | ROI اثر: Extends mean time between replacements by 3050%, directly lowering consumable inventory costs
مرڪزي خودڪار گريسنگ سسٽم | ٽيڪنيڪل بنياد: Programmable lubrication unit servicing all key bearings via distribution lines | آپريشنل فائدا: دستي مداخلت کان سواءِ سڀني آپريٽنگ حالتن تحت بهترين بيئرنگ لوبريڪيشن کي يقيني بڻائي ٿي | ROI اثر: Prevents premature bearing failure—a leading cause of major downtime—and reduces labor for daily maintenance checks
VBelt Drive with Flywheel Mass | ٽيڪنيڪل بنياد: Highinertia flywheels store energy on the return stroke to smooth out power demand peaks | آپريشنل فائدا: Maintains consistent crushing momentum under load fluctuations; reduces peak motor current draw | ROI اثر: Lowers energy consumption per ton crushed by an average of 1520% compared to directdrive systems without flywheels
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Competitor Averages) | Industrial Jaw Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي / اپٽائم | 8590% (مقرر + اڻ شيڊول بند وقت) |> 94% availability documented over 5year period |> 5% سڌارو |
| لباس حصو قيمت في ٽون (ابراھيندڙ گرينائيٽ) | $0.45 $0.55 آمريڪي ڊالر / ton crushed |> $0.32 $0.38 آمريڪي ڊالر / ton crushed |> ~30% reduction |
| توانائي جو واھپو (kW per Ton Output) ~Hard Rock~| ~ 1.8 2.2 kWh/ٽن |> ~1.5 1.7 kWh/ٽن |> ~ 20٪ بهتري |
| CSS ترتيب ڏيڻ جو وقت (مشيني بمقابله هائيڊولڪ)| دستي شيم جي ترتيب (~ 48 ڪلاڪ) |> هائيڊولڪ ترتيب ( تائين 90% تيز |
5.ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: JC1200 through JC1800 series; ذريعي ذريعي 450 MT/hr up to 1,600 MT/hr depending on feed material and CSS setting.
فيڊ کولڻ: Ranges from 1200mm x 830mm (47" x 33") up to 1800mm x 1400mm (71" x 55").
بجلي جي گهرج: مکيه کولہو موٽر مان 110 kW تائين 400 ڪلواٽ (150 ايڇ پي - 500 ايڇ پي), dependent on model size.
مواد جي وضاحت: ST523 اسٽيل مان ٺهيل مکيه فريم; jaw dies from premiumgrade Mn18Cr2 alloy steel; shaft from forged42CrMo4 alloy.
جسماني طول و عرض & وزن: Approximate installed weight ranges from ~45 tonnes (جي سي 1200) to ~130 tonnes (JC1800). Detailed foundation plans provided.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +113°F). مٽي سيلنگ ڪٽ موجود آهن تيز مٽي ماحول لاءِ.
6. درخواست جا منظر
گرينائيٽ ڪواري پرائمري ڪرشنگ پلانٽ
چيلنج:
A large granite quarry faced frequent liner changes every six weeks on their existing jaw crusher due to extreme abrasiveness, causing over two days of production loss each time alongside high parts costs.
حل:
Implementation of an Industrial Jaw Crusher equipped with Mn18Cr2 jaw dies optimized for abrasion resistance.
نتيجا:
Field data shows wear life extended by over two months between scheduled changes—a >60% increase in service life—reducing annual downtime by approximately ten days while cutting wear part costs by an estimated $95k annually.
شهري تعمير & ڊيموليشن ويسٽ ري سائيڪلنگ
چيلنج:
اي سي&D recycling facility struggled with unpredictable feed containing rebarreinforced concrete blocks causing regular jams in their primary crusher that required dangerous manual clearing operations.
حل:
Deployment of a mobiletracked Industrial Jaw Crusher featuring a hydraulic toggle system with automatic release/reset functionality.
نتيجا:
The hydraulic clearing system automatically dislodges tramp metal or uncrushables within minutes without operator intervention at the crusher inlet site safety incidents related to blockages were eliminated throughput increased by an average of eight truckloads per shift due to reduced stoppages.
7. تجارتي خيالات
Our pricing structure reflects build quality engineering support:
قيمت جا درجا
• Base Equipment Tier Includes core crusher standard motor drives basic tool kit
• ProductionReady Tier Adds integrated motor starter variable frequency drive automated greasing system dust suppression nozzles
• Turnkey Mobile Tier Complete tracked chassis independent prescreen hydraulic setting adjustment remote control capability
اختياري خاصيتون
• Hydraulic wedge lock system for faster die changes
• Rock breaker mounting boss package
• Extended capacity hopper module
• Advanced condition monitoring sensors
سروس پيڪيجز
• Standard Warranty Comprehensive coverage includes parts labor first year
• Extended Protection Plan Covers major components years two through five
• Annual Performance Contract Includes scheduled inspections wear part audits guaranteed OEM parts pricing priority technical support
Financing Options Available through our partners including equipment leasing longterm rental purchase plans tailored capital expenditure cycles typical terms range from three seven years subject credit approval
8. FAQ
Q What are my options if my existing plant uses a different brand secondary cone crushers?
A Our industrial jaw crushers are designed standard discharge conveyors integrate seamlessly any downstream circuit We provide detailed interface drawings ensure compatibility belt widths speeds chute designs Your existing screening secondary crushing equipment will function normally often more efficiently due consistent primary product gradation
Q How does this impact my overall plant efficiency?
A By providing stable predictable primary reduction you minimize downstream bottlenecks Field data shows plants experience fewer surges secondary circuits leading smoother operation overall higher final product consistency This stability allows optimization subsequent stages maximizing total plant output
Q What typical installation timeline commissioning period?
A For stationary units installation foundation preparation typically requires weeks depending site conditions Commissioning supervised our engineers takes days involves calibration safety checks performance testing achieve rated throughput We provide detailed project plan coordination your team minimize disruption
Q آهن اسپيئر پارٽس عالمي سطح تي آساني سان دستياب آهن?
A We maintain regional warehouse hubs North America Europe AsiaPacific ensuring critical wear parts bearings available within hours days not weeks Our online portal provides realtime inventory tracking direct ordering technical documentation download access authorized distributors worldwide network supports you locally regardless location purchase origin
Q Can this machine handle wet sticky claybearing materials effectively?
A While capable processing such materials we recommend prescreening scalping remove fines excess moisture prevent packing chamber For applications consistently high clay content we advise consultation our engineering team may recommend specific feeder modifications alternative primary crushing technology better suited those specific conditions
