Industrial Crushing And Screening Equipment Best Price
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي پلانٽ جي منافعي کي? In industrial crushing and screening, common challenges directly impact your bottom line. Excessive wear part consumption leads to frequent, costly replacements and unplanned maintenance windows. Inconsistent feed material causes fluctuating product gradation, resulting in outofspec material and rejected loads. Energyintensive processes consume disproportionate power without corresponding output gains. ان کان سواء, frequent clogging and bridging in the circuit halt entire production lines, while complex maintenance procedures keep skilled technicians occupied for hours instead of optimizing throughput.
How do you transition from reactive repairs to predictive, costcontrolled operations? The solution lies in selecting industrial crushing and screening equipment engineered to convert these pain points into measurable efficiency gains.
2. پيداوار جو جائزو
This product line encompasses heavyduty stationary and semimobile crushing plants and screens designed for hightonnage mineral processing, مجموعي پيداوار, ۽ تعميراتي مواد ريسائڪلنگ. The operational workflow is engineered for continuous, closedcircuit operation: (1) Primary feed is reduced by a jaw or gyratory crusher. (2) Material is conveyed to a secondary cone or impact crusher for further reduction. (3) Sized material is routed via conveyor to a multideck vibrating screen for classification. (4) Onspec product is diverted to stockpile, while oversize material is recirculated back into the secondary or tertiary crusher.
This equipment is applicable for processing hard rock (گرينائيٽ, بيسالٽ), ٻرندڙ معدنيات, چونا پٿر, and recycled concrete/asphalt. It is not designed for lowvolume, batch processing or for materials with high plasticity or clay content without specific preprocessing.
3. بنيادي خاصيتون
Modular Chamber Design | ٽيڪنيڪل بنياد: Interchangeable crushing chamber profiles and eccentric throws. | آپريشنل فائدا: Enables quick reconfiguration from secondary to tertiary application or between different product shapes without major component changeouts. | ROI اثر: Reduces capital expenditure for a dedicated tertiary crusher by up to 40% in flexible plant designs.
هائيڊرو سيٽ سي ايس ايس ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: Hydraulic system for Closed Side Setting (سي ايس ايس) adjustment under load.| آپريشنل فائدا: Allows operators to finetune product size in under 60 seconds without stopping production, adapting to changing feed conditions in realtime.| ROI اثر: Eliminates production stoppages for manual shim adjustments, preserving an estimated 2030 hours of annual uptime per crusher.
Patented Screenbox Motion | ٽيڪنيڪل بنياد: HighGforce linear or elliptical vibration drive technology tailored to material type.| آپريشنل فائدا: Prevents blinding and pegging of screen meshes while maintaining high stratification efficiency for accurate sizing.| ROI اثر: Increases screening efficiency by up to 15%, reducing recirculating load on crushers and lowering energy cost per ton.
Wear Part Monitoring System | ٽيڪنيڪل بنياد: Embedded sensor technology paired with IoTenabled wear tracking software.| آپريشنل فائدا: Provides realtime data on liner thickness and predicts optimal changeout times based on actual wear rates, not just hours operated.| ROI اثر: Maximizes usable wear part life by 1218% on average and allows maintenance scheduling during planned outages, avoiding catastrophic failure.
Direct Drive Crusher Transmission | ٽيڪنيڪل بنياد: Elimination of Vbelts via direct coupling of motor to crusher drive.| آپريشنل فائدا: Increases power transmission efficiency by approximately 5%, reduces maintenance points (no belt tensioning), and lowers overall installed footprint.| ROI اثر: Direct energy savings coupled with reduced spare parts inventory (belts, sheaves) yield a typical payback period under 24 مهينا.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي ڪرشنگ & اسڪريننگ حل | فائدو (% سڌارو) |
| : | : | : | : |
| Tons per kWh (توانائي جي ڪارڪردگي) | Measured baseline from legacy equipment surveys. | اصلاح ٿيل چيمبر جاميٽري & direct drive systems reduce specific energy consumption. | تائين 812% سڌارو |
| Wear Part Cost per Ton Processed | Based on standard manganese steel compositions & پروفائلز. | Proprietary alloy formulations & engineered laminating crushing zones extend service life. | 1525% reduction demonstrated |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) – Drives/Screens | Average intervals from industry maintenance reports. | Heavyduty bearing assemblies & balanced mass design reduce stress on components. | 30%+ increase documented |
| اسڪريننگ جي درستگي / Fines Yield Control| Standard singlefrequency screen box performance.| Multifrequency capable drives optimize particle travel speed & trajectory per deck.| Fines yield control improved by up to 10% |
5.ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 200 TPH کان مٿي 1,500 TPH primary crushing circuits.
بجلي جي گهرج: Plantwide requirements range from 400 kW کان 1.5 ميگاواٽ; supplied for global voltages (380V480V/5060Hz). Crusher motors typically 200450 kW هر هڪ.
مواد جي وضاحت: Fabricated from hightensile steel plate; Crusher liners available in multiple grades of manganese steel (14%22%) or optional chromewhite iron alloys; Screen decks in hardened steel wire mesh or polyurethane panels.
جسماني طول و عرض (Sample Primary Unit): Feed hopper: ~12m³; Crusher itself: L~5m x W~3m x H~4m; Total station footprint including feeders: ~25m x 15m.
ماحولياتي آپريٽنگ رينج: 25 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustsealed bearings and drives; sounddampened enclosures available to meet <85 ڊي بي(اي) آپريٽر اسٽيشنن تي.
6\. درخواست جا منظر
[Aggregate Producer – Granite Quarry]
چيلنج: A quarry faced inconsistent cubicity in final aggregate products due to fluctuating rock strata hardness, leading to poor compaction rates reported by road construction clients.
حل: Implementation of a cone crusher with automated Hydroset system and an advanced multideck screen within their closed circuit.
نتيجا: Realtime CSS adjustment stabilized product shape (% ڪعبي). Field data shows a consistent improvement of over 22% in flakiness index, eliminating product rejection and allowing a premium product price point.
[Iron Ore Processing Plant]
چيلنج: Extreme abrasiveness of ore resulted in unsustainably high wear part costs in secondary crushing stages (850 hours—a ~40% increase—and monitoring enabled justintime changes during shift breaks.This reduced annual planned downtime related to liner changes by approximately 120 ڪلاڪ.
7\. تجارتي خيالات
Industrial crushing and screening equipment pricing is tiered based on capacity throughput:
ٽائر I (1000 ٽي پي ايڇ): Fully customengineered systems with process simulation integration.
Optional features include advanced dust suppression systems fully integrated with water recycling plants,tiremounted mobile crawler systems,and centralized automated lubrication systems.Service packages are structured as Bronze (parts only), چاندي (حصا + scheduled maintenance),and Gold (fullsite service agreement including condition monitoring data analysis).Financing options include capital lease agreements tailoredto align payments with projected production revenue increases,and operating leases that include full service coverage.
8\. FAQ
Q1: Is your equipment compatible with our existing conveyor infrastructure?
A1: Our engineering team conducts presale audits.Crushers,اسڪرين,and feeders can be interfaced with existing conveyors provided load capacities match.We supply necessary transition chutes,support structures,and control system interfaces as part of the scope.
Q2:انسٽاليشن دوران اسان کي ڪهڙي سطح جي آپريشنل رڪاوٽ جي توقع ڪرڻ گهرجي?
A2:A detailed Site Implementation Plan minimizes disruption.For greenfield sites,there is no impact.For brownfield retrofits,a phased approach typically allows partial plant operation.Field data indicates full integration can be completed within a preagreed shutdown window of1421 daysfor most mediumcomplexity circuits
Q3:وارنٽي بابت تجارتي شرطون ڇا آهن?
A3:The standard warranty covers defects in materials/workmanshipfor12 monthsfrom commissioning.Extended structural warranties(upto60 monthson main frames)and performance guarantees(on throughputand power draw)are available subjectto agreed feed specifications
Q4:What operator trainingis provided?
A4:A comprehensive program includes classroom instructionon principlesof operation,حفاظتي طريقا,۽ بنيادي مسئلا حل ڪرڻ,followedby handson trainingat your site during commissioning.This typically spans5 daysfor lead operatorsand maintenance supervisors
Q5:What ongoing technical supportis available postpurchase?
A5:Dedicated technical supportis accessible24/7via phoneor our customer portal.Regional service engineers provide onsite support.Access todetailed parts manuals,schematic diagrams,and recommended spare parts listsis provided digitally at commissioning
