صنعتي 500 Tph گولڊ مائننگ واشنگ پلانٽ Moq
1. PAINPOINT driven اوپننگ
Are you facing escalating operational costs and unpredictable recovery rates in your highvolume gold mining operation? انتظام a 500 TPH throughput مختلف چئلينج پيش ڪري ٿو جيڪي سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿا. عام درد جون پوائنٽون شامل آهن:
Inconsistent Recovery in Variable Feed: مٽي جي مواد ۾ ڦيرڦار, ذرات جي ماپ جي ورڇ, and gold particle liberation can cause significant gold losses in standard scrubber and screen setups, leading to unrecoverable revenue.
زياده پاڻي & بجلي جو استعمال: Traditional highcapacity washing plants often operate inefficiently, consuming millions of liters of water and substantial megawatthours annually, creating both environmental and cost burdens.
اعلي سار سنڀال Downtime: Abrasive feed materials lead to rapid wear on critical components, resulting in unplanned shutdowns that halt 500 tons of production every hour they persist.
ماحولياتي تعميل کي ملڻ ۾ مشڪل: Managing slimes and process water for a plant of this scale is a complex operational hurdle, with potential for costly regulatory issues.
پلانٽ مينيجرز لاء مرڪزي سوال آهي: توهان ڪيئن حاصل ڪري سگهو ٿا مسلسل, high recovery rates at a 500 TPH scale while controlling operational expenditure and minimizing downtime? The solution requires a purposeengineered system, not just scaledup components.
2. پيداوار جو جائزو
صنعتي 500 TPH گولڊ مائننگ واشنگ پلانٽ هڪ مڪمل آهي, ماڊل پروسيسنگ سسٽم پرائمري اسڪربنگ لاءِ ٺهيل آهي, درجه بندي, and concentration of alluvial or hard rock gold ores at mass scale. Its core function is to liberate gold from host material and concentrate it into a manageable stream for final recovery.
آپريشنل ڪم فلو:
1. پرائمري فيڊ & ڇڪڻ: رنوفمين (روم) material is fed into a robust trommel or scrubber barrel, where it is aggressively agitated to break down clays and cemented aggregates.
2. درجه بندي & ماپڻ: The discharged material is screened into multiple fractions (مثال, oversize waste, midsize gravels for secondary concentration, ۽ سٺيون ريتون/ سلائيون).
3. ڪشش ثقل ڪنسنٽريشن: The goldbearing midsize fraction is routed to highcapacity centrifugal concentrators (مثال, Knelson يا Falcon قسم) ڳري معدنيات کي الڳ ڪرڻ.
4. ٽائلنگ جو انتظام & پاڻي سنڀالڻ: Fine tailings (slimes) are managed through a dedicated system, تازي پاڻي جي طلب کي گھٽائڻ لاءِ صاف پاڻي جي پروسيسنگ ۽ ريسرڪيوليشن سان.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Largescale alluvial/elluvial deposits, freemilling ores where gold is liberated via scrubbing, and hightonnage contract mining operations.
حدون: Not suitable for refractory ores requiring chemical leaching or very fine (100 مائڪروون) gold without specialized downstream circuit additions. Feed size typically limited to <200ايم ايم.
3. بنيادي خاصيتون
HeavyDuty اسڪربر ماڊل | ٽيڪنيڪل بنياد: اندروني لفٽرن سان گڏ Hightorque ڊرائيو سسٽم | آپريشنل فائدا: Ensures complete disintegration of claybound conglomerates and thorough ore washing. | ROI اثر: Maximizes gold liberation at the front end, tailings جي نقصان کي گهٽائڻ; فيلڊ ڊيٽا ڏيکاري ٿو a 515% improvement in overall recovery compared to undersized scrubbers.
MultiStage Vibrating Classification Deck | ٽيڪنيڪل بنياد: Tiered screening surfaces with adjustable mesh panels | آپريشنل فائدا: Precise separation of +10mm waste rock, 10mm2mm concentration feed, and 2mm slimes. | ROI اثر: Optimizes feed to concentrators, reduces wear on downstream equipment, and improves water handling efficiency.
HighGForce Centrifugal Concentrator Array | ٽيڪنيڪل بنياد: Batch or continuous discharge centrifuges generating up to 300 جي | آپريشنل فائدا: نفيس سون جي ذرڙن کي ھيٺ ڪري ٿو 30 microns from the highvolume sand fraction with exceptional efficiency. | ROI اثر: Delivers a primary concentrate significantly upgraded (اڪثر >1000:1), drastically reducing the volume for final cleaning stages.
Intelligent Process Water Recirculation System | ٽيڪنيڪل بنياد: Settling ponds or clarifier tanks with automated pump controls | آپريشنل فائدا: تائين Recycles 90% پاڻي جي پروسيسنگ; manages slime settling for stable operation. | ROI اثر: Cuts fresh water consumption by millions of liters per day and reduces environmental licensing complexity.
ماڊلر BoltTogether ڊيزائن | ٽيڪنيڪل بنياد: Preengineered skidmounted modules with standardized connections | آپريشنل فائدا: Enables rapid onsite assembly and future plant reconfiguration or relocation. | ROI اثر: تائين انسٽاليشن وقت گھٽائي ٿو 40% compared to weldedsite builds, getting your operation to revenue faster.
Abrasion Resistant لائنر پيڪيج | ٽيڪنيڪل بنياد: Highchrome cast iron or replaceable rubber liners in highwear zones | آپريشنل فائدا: Extends service life in critical flow areas subject to abrasive sands and gravels. | ROI اثر: Lowers spare parts consumption and extends maintenance intervals by 3050%, directly reducing operating cost per ton.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار لاء 500 TPH پلانٽس | Our Industrial Washing Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي طور تي سون جي وصولي جي شرح| 8592% (variable feed) | مسلسل 9397% (اصلاحي فيڊ سان) | +5% average increase |
| تازو پاڻي واپرائڻ| ~1500 m³/operating hour | <300 m³/operating hour (with recirc.)| تائين 80% گهٽتائي |
| ناڪامي جي وچ ۾ وچولي وقت (نازڪ لباس جا حصا)| ~500750 hours| 10001200 ڪلاڪ| +60% سڌارو |
| آن سائيٽ تنصيب & ڪم ڪرڻ جو وقت| 812 هفتا| 57 هفتا| ~ 40٪ گهٽتائي |
| طاقت جي ڪارڪردگي (kWh في ٽين پروسيس ٿيل)| وڏي پيماني تي مختلف آهي; اڪثر غير اصلاحي| Engineered drive systems reduce draw by ~15%| تائين 15% سڌارو |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي صلاحيت: 500 ميٽرڪ ٽين في ڪلاڪ (سڪل خوراڪ جو بنياد).
کاڌ خوراڪ جي ماپ: Accepts material up to 200mm; optimal feed <150ايم ايم.
بجلي جي گهرج: لڳ ڀڳ. 8501100 kVA ڪل ڳنڍيل لوڊ, ترتيب تي منحصر آهي (scrubber drive, concentrators, پمپس).
پاڻي جي گهرج: Initial fill of approx. 250 m³; makeup water typically <300 m³/hr with closedcircuit recycling.
مواد جي وضاحت:
ڇڪڻ وارو ڊرم: Mild steel shell with AR400 liners.
فال & ڌوٻيندڙ: AR400 steel or HDPE.
اسڪريننگ ڊيڪ: Polyurethane يا ربر ماڊلر پينل.
مرڪوز: Stainless steel/Ceramic wear parts.
جسماني طول و عرض (ماڊلر): عام پيرن جو نشان ~40m L x 20m W x 12m H; exact layout is configurable.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; مٽي دٻائڻ ۽ شور ملفوظات موجود آهن.
6. درخواست جا منظر
LargeScale Alluvial Mining Operation in West Africa
چيلنج: A contract miner needed consistent throughput on a highly variable saprolitic clay ore with nuggety gold distribution. Their existing plant experienced frequent blockages and inconsistent concentration performance.
حل: Implementation of our Industrial Washing Plant featuring an extralong scrubber module for maximum clay breakdown followed by precise screening onto two parallel banks of centrifugal concentrators.
نتيجا: جي مسلسل throughput حاصل 480 TPH with overall plant availability exceeding 92%. Recovery rates stabilized at 95%, yielding an estimated additional 18kg of gold recovered per month versus the prior setup.
HighVolume Eluvial Deposit Processing in Mongolia
چيلنج: An operator faced severe water scarcity constraints while processing 400 TPH of gravels from an ancient river terrace.
حل: Deployment of our plant configured with an oversized water recirculation system including deep cone thickeners for maximum water recovery.
نتيجا: Freshwater consumption was reduced from an estimated 600 m³/hr requirement to less than 80 m³/hr makeup water (87% گهٽتائي). This allowed the project license requirements while maintaining target throughput.
7. تجارتي خيالات
Our Industrial Washing Plants are offered under three primary tiers:
1. معياري ترتيب واري پيڪيج ($X.XM – $X.XM): Includes core modules—feed hopper/scrubber/screen deck/concentrator array/tailings handling—for turnkey operation on standard ore types.
2 Customized Configuration Package (+15–30%): Modifications for specific ore characteristics (مثال, higher clay content requiring log washers), extreme climates (30°C arctic packages), or specific regulatory requirements.
3 اختياري خاصيتون:
خودڪار ڪنٽرول & Monitoring SCADA System
آن بورڊ پاور جنريشن پيڪيجز
Secondary security concentrate handling systems
سروس پيڪيجز:
ڪميشن ڪرڻ & آپريٽر ٽريننگ
Annual Preventative Maintenance Plans
Guaranteed Spare Parts Availability Programs
فنانسنگ جا اختيار:
We work with international export credit agencies as well as project finance partners who understand capital equipment needs within the mining sector offering leasetopurchase structures over typical terms ranging from three years upwards depending upon project specifics
FAQ
Q1 Is this plant compatible with my existing crushing circuit?
A Yes The plant is designed as either standalone unit receiving ROM material via frontend loader or integrated into existing circuits It accepts conveyorfed material typically requiring only simple chute modifications
Q2 What kind operational staff required run this facility?
A Efficient operation requires one control room operator two field technicians performing routine checks per shift plus maintenance crew Mechanical complexity similar conventional plants same capacity but automation reduces manual intervention
Q3 How does handle particularly sticky highclay feeds?
A For extreme clays we recommend optional heavyduty paddle mixer or log washer module preceding main scrubber This additional attrition stage ensures complete breakage preventing downstream blockages compromising throughput
Q4 What typical delivery timeline from order commissioning?
A For standard configuration lead time ranges between months depending current manufacturing schedule Site preparation civil works should proceed concurrently Modular design allows commissioning within weeks after modules arrive site
Q5 Are performance guarantees provided?
A Yes We offer performance guarantees based jointly agreed upon feed characteristics covering minimum throughput capacity maximum power consumption key component wear rates These backed comprehensive test work proposal stage
Q6 Can plant relocated once current deposit exhausted?
A Absolutely Modular bolttogether construction specifically facilitates relocation Minimal cutting welding required allowing efficient dismantling transport reassembly new site significantly protecting your capital investment
Q7 What aftersales technical support available globally?
A We provide remote diagnostics via installed monitoring systems plus global network certified service engineers Additionally maintain strategic inventory critical spare parts ensure minimal downtime support
