Import Crushing And Screening Equipment Manufacturers
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? مجموعي پيداوار ۾, معدني پروسيسنگ, ۽ ري سائیکلنگ, غير موثر ڪرشنگ ۽ اسڪريننگ هڪ بنيادي رڪاوٽ آهي. عام چئلينج شامل آهن:
سار سنڀال لاءِ اضافي وقت: بار بار لائنر تبديليون, برداشت جي ناڪامي, and conveyor issues halt your entire production line.
متضاد پيداوار جي درجه بندي: Poor screening efficiency and improper crushing chamber dynamics lead to offspec material, causing product rejection and revenue loss.
اعلي آپريشنل خرچ: وڌندڙ توانائي واپرائڻ في ٽين, اعلي لباس حصو متبادل تعدد سان گڏ, سڌو سنئون توهان جي هيٺئين لائن کي متاثر ڪري ٿو.
سخت ٻوٽي جي جوڙجڪ: Fixed systems cannot adapt to changing feed material or final product requirements, آپريشنل لچڪ کي محدود ڪرڻ.
ڇا توهان جو موجوده سامان انهن مسئلن کي حل ڪري رهيو آهي, يا اھو انھن جو ذريعو آھي? صحيح پرائمري کرشنگ اسٽيشن صرف خريداري ناهي; it’s a strategic decision for longterm site profitability.
2. پيداوار جو جائزو: PRIMARY CRUSHING AND SCREENING STATION
This primary crushing and screening station is a fullyintegrated, trackmounted or modular system designed for the initial size reduction of runofmine ore, پٿر جي کوٽ, or demolition concrete. Its workflow is engineered for continuous heavyduty operation:
1. کاڌو: Material is deposited via excavator or wheel loader into a robust vibrating grizzly feeder.
2. پري اسڪريننگ & ڪِرڻ: The grizzly bypasses fines directly to a conveyor while oversize material is directed into the highcapacity jaw crusher.
3. پرائمري ڪرشنگ: The jaw crusher performs the first mechanical reduction using compressive force.
4. PostCrushing Screening: Crushed material is conveyed to an integrated screen for immediate separation into required product fractions.
5. Stockpiling or Secondary Conveyance: Sized fractions are stockpiled or conveyed to the next stage of processing.
ايپليڪيشن جو دائرو: سخت پٿر کان کني لاء مثالي, aggregate quarries, وڏي پيماني تي تعميراتي منصوبن, ۽ سي&D recycling operations requiring highvolume primary reduction.
حدون: حتمي پراڊڪٽ جي شڪل ڏيڻ لاء ٺهيل ناهي (tertiary crushing) or processing highly abrasive materials without specific liner configurations. Feed size must adhere to crusher opening specifications.
3. بنيادي خاصيتون
Direct Drive Jaw Crusher | ٽيڪنيڪل بنياد: Eliminates Vbelts and associated components | آپريشنل فائدا: Reduces power transmission losses and removes routine belt tensioning/maintenance | ROI اثر: فيلڊ ڊيٽا تائين ڏيکاري ٿو 10% گھٽ ٻارڻ جو استعمال ۽ 15% less scheduled maintenance time.
Independent PreScreen Module | ٽيڪنيڪل بنياد: Twodeck vibrating grid mounted ahead of the crusher | آپريشنل فائدا: Removes fines and natural sand from the crusher feed, reducing chamber wear and increasing throughput of valuable midsize material | ROI اثر: Can extend manganese liner life by up to 30% and increase total station output.
هائيڊولڪ سيٽنگ جي ترتيب (ايڇ ايس اي) | ٽيڪنيڪل بنياد: Wedgebased chamber adjustment via hydraulic cylinders | آپريشنل فائدا: Allows operators to change the crusher closedside setting (سي ايس ايس) هيٺ 2 minutes for precise product size control without stopping the plant | ROI اثر: Minimizes nonproductive time during product changeovers by over 90%.
HeavyDuty Feeder with Step Grizzly | ٽيڪنيڪل بنياد: Reinforced feeder with stepped grizzly bars to prevent clogging | آپريشنل فائدا: Ensures consistent feed flow even with sticky or claybound materials, preventing bridging and feeder stall | ROI اثر: Maintains target throughput rates in challenging conditions, avoiding costly flow interruptions.
Integrated Plant Automation System (IPAS) | ٽيڪنيڪل بنياد: PLCbased control with touchscreen interface monitoring all critical functions | آپريشنل فائدا: پيداوار جي شرحن تي حقيقي وقت ڊيٽا مهيا ڪري ٿي, پاور ڊرا, and operational status; enables singlepanel control for setup and troubleshooting | ROI اثر: مجموعي سامان جي اثرائتي کي بهتر بڻائي ٿو (اي اي) through better monitoring and reduces diagnostic time by an average of 50%.
مرڪزي گريسنگ پوائنٽس | ٽيڪنيڪل بنياد: Manifold system linking all major bearing points to a single station | آپريشنل فائدا: محفوظ ڪري ٿو, rapid daily lubrication checks without requiring access around moving components | ROI اثر: Standardizes preventive maintenance routines, enhancing bearing life and reducing lubricationrelated failures.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري حل | This Primary Crushing & Screening Station | فائدو (% سڌارو) |
| : | : | : | : |
| ٽين في ڪلاڪ (ٽي پي ايڇ) ڪارڪردگي| Reliant on optimal feed conditions only| برقرار رکي ٿو >90% of rated TPH with variable/ sticky feed due to step grizzly design| +1520% sustained output |
| لباس حصو قيمت في ٽون| Based on standard manganese composition| Utilizes sitespecific alloy analysis for jaw liners in highabrasion applications| تائين 25% قيمت في ٽين ڪٽيل |
| سيٽ اپ ڪريو / Configuration Time| Multiple machine positioning & cable connections required| Singlelift modules with prerigged electrical connections between units| 70% relocation time |
| توانائي جو واھپو (kWh/ٽن)| Direct mechanical drive with fixed speed motors| لوڊشيڊنگ هائيڊولڪس & direct electric crusher drive adjust power to demand| 8% average energy use |
Based on comparative field trials in granite quarry applications.
5. ٽيڪنيڪل وضاحتون
پرائمري کولہو جو قسم: Nordberg C106 Jaw Crusher
فيڊ کولڻ: 1,060 ايم ايم x 700 ايم ايم (42” x 28”)
وڌ ۾ وڌ فيڊ سائيز: 600 ايم ايم (24”)
بند طرف سيٽنگ (سي ايس ايس) حد: 70 200 ايم ايم
گنجائش جي حد: تائين 500 MTPH (مواد جي کثافت تي منحصر آهي & سي ايس ايس)
پاور يونٽ: CAT C9 / C9.3 ACERT Tier 4 آخري ڊيزل انجڻ
ڪل انسٽال ٿيل پاور: 224 ڪلواٽ
Feeder Type: Vibrating Grizzly Feeder VG43912V
Screen Module: Twodeck inclined screen TS303
Main Conveyor Width: 1,000 ايم ايم
ٽرانسپورٽ جي ماپ (LxWxH): ~19m x ~3m x ~4m
آپريٽنگ وزن: ~ 45 ٽن
آپريٽنگ جي درجه حرارت جي حد: 25°C کان +40°C
6. درخواست جا منظر
Granite Aggregate Quarry Expansion | چيلنج: Existing fixed primary plant could not service new pit face location without major infrastructure cost; mobile solutions lacked necessary throughput and prescreening. حل: Deployment of a trackmounted primary crushing and screening station fed directly by excavator at the new face. نتيجا: Eliminated need for costly ramp construction and dump truck haulage to old plant. جي مسلسل throughput حاصل 380 Mtph of minus200mm base material with improved yield of valuable railway ballast fraction due to integrated screening.
وڏي پيماني تي انفراسٽرڪچر پروجيڪٽ (Dam Construction) | چيلنج: Processing riverrun gravel with high sand content led to rapid crusher wear choke points in traditional setups. Solution Implementation of a modular primary station featuring an independent prescreen module ahead of the jaw crusher Results Prescreen removed over 25% of sand/fines prior to crushing reducing abrasive wear Throughput increased by18% as crusher processed only oversize Wear part replacement intervals extended by approximately40%
7 تجارتي خيالات
Pricing for a primary crushing station varies significantly based on configuration:
- Base Configuration Includes core jaw crusher basic feeder engine chassis essential conveyors PLC start/stop controls Tier pricing typically begins in range appropriate for this capital equipment class
- Dust suppression system package including water tank spray bars
- Magnet installation over discharge conveyor ferrous metal removal
- Radio remote control unit for independent feeder/crusher operation from ground level
- Extended wear part kits stock
- Comprehensive Extended Warranty covering major components years unlimited hours
- Scheduled Maintenance Plan providing fixed cost annual inspections parts labor
- On Site Operator Training Program days hands instruction
Optional Features That Add Value:
سروس پيڪيجز دستياب:
Financing Options Flexible capital solutions include equipment leasing long term rental purchase leaseback structures tailored support cash flow management project timelines
8 FAQ
What type/size of excavator is recommended as a feeder?
A minimum operating weight class excavator equipped with suitable bucket capacity ensure consistent choke feeding maximize crusher efficiency productivity
How does this system handle reinforcing bar rebar in concrete demolition waste?
While jaw can process reinforced concrete integrated overband magnet discharge conveyor effectively removes liberated ferrous metals protecting downstream conveyors secondary crushers
What are typical delivery lead times after order confirmation?
Standard configurations have confirmed lead time weeks subject build slot availability engineering review Custom modular designs may require additional weeks detailed engineering fabrication
Is operator training provided with purchase?
Yes comprehensive onsite training program conducted commissioning covers daily operation routine maintenance safety procedures troubleshooting using actual plant systems
Can this station be integrated into existing fixed plant circuit as temporary primary unit?
Yes stations are designed standalone mobility can be positioned feed directly into existing secondary tertiary circuits via discharge conveyor ideal use during planned upgrades maintenance existing primary crushers
