درآمد ڪرشنگ ۽ اسڪريننگ سامان بلڪ آرڊر
1. PAINPOINT driven اوپننگ
Are escalating operational costs and unpredictable bottlenecks eroding your project margins? پلانٽ مينيجرز ۽ ٺيڪيدار لاء, غير موثر بلڪ مواد پروسيسنگ سڌو سنئون منافعي تي اثر انداز ڪري ٿو. عام چئلينج شامل آهن:
ضرورت کان وڌيڪ بند وقت: Unplanned maintenance and component failures in critical crushing and screening stages halt entire production lines, گم ٿيل پيداوار ۽ محنت ۾ هزارين في ڪلاڪ خرچ.
غير مطابقت واري پيداوار جي معيار: Variable feed material leads to offspec aggregate sizes, پيداوار جي رد ٿيڻ جي نتيجي ۾, ٻيهر ڪم ڪرڻ, ۽ گراهڪ جي اعتماد ۾ گهٽتائي.
اعلي آپريشنل خرچ: Rising energy consumption from inefficient drives, frequent wear part replacement, and the labor intensity of manual adjustments steadily increase your costperton.
اسڪاليبلٽي حدون: Fixedconfiguration plants struggle to adapt to changing project demands or new material specifications, forcing capitalintensive overhauls or suboptimal operation.
Is your current equipment portfolio equipped to deliver the throughput consistency and cost control required in today’s competitive market? The solution lies in specifying machinery engineered not just for capacity, but for total operational efficiency.
2. پيداوار جو جائزو: HEAVYDUTY CRUSHING AND SCREENING EQUIPMENT
This product line encompasses a coordinated fleet of primary crushers, ثانوي / ٽئين درجي crushers, and multideck screening plants designed for the continuous processing of bulk aggregates, mined ore, ۽ ٻيهر استعمال ٿيل مواد. The operational workflow is engineered for minimal intervention:
1. ابتدائي گھٽتائي: روم (RunofMine) or quarryrun material is fed into a robust primary jaw or gyratory crusher for initial size reduction.
2. پري اسڪريننگ & ترتيب ڏيڻ: Material is conveyed to a primary screen where undersize is diverted to bypass unnecessary crushing stages, ڪارڪردگي بهتر ڪرڻ.
3. ثانوي / ٽيٽيري ڪرشنگ: Oversize material is routed through cone or impact crushers for precise reduction to target product dimensions.
4. Final Product Screening: Crushed material is classified on secondary screens into precise specification fractions (مثال, ¾” مجموعي, ٺاهيل ريت).
5. ذخيرو ڪرڻ & ٻيهر گردش: اسپيڪ مواد کي ذخيرو تائين پهچايو ويندو آهي; oversize is automatically recirculated back into the circuit.
ايپليڪيشن جو دائرو: Ideal for highvolume aggregate production (چونا پٿر, گرينائيٽ), base preparation for largescale civil works, ۽ معدني پروسيسنگ اڳڀرائي. حدون: ultrafine پيس ڪرڻ لاء مناسب نه آهي (ذيلي 5mm) requiring specialized milling circuits or for processing highly abrasive materials without specific liner configurations.
3. بنيادي خاصيتون
ترقي يافته چيمبر جاميٽري | ٽيڪنيڪل بنياد: Optimized nip angles and crushing cavity profiles | آپريشنل فائدا: Increases firstpass yield of specification product by up to 15%, recirculating لوڊ گھٽائڻ | ROI اثر: Lower energy use per ton and reduced wear on downstream components
هائبرڊ پاور ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct hydraulic drive coupled with variable frequency electric motors | آپريشنل فائدا: Provides peak torque for tramp metal events while maintaining optimal energy efficiency during normal operation | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1218% reduction in power consumption compared to traditional direct diesel drives
ماڊولر لباس اجزاء سسٽم | ٽيڪنيڪل بنياد: معياري ٿيل, reversible liners and segmented wear parts | آپريشنل فائدا: تائين تبديل ٿيندڙ وقت گھٽائي ٿو 40% using common tools; extends service intervals through even wear utilization | ROI اثر: Lowers inventory costs and minimizes downtime labor expenses
Intelligent Process Automation (IPA) | ٽيڪنيڪل بنياد: PLCcontrolled setting adjustment based on realtime feed analysis and power draw monitoring | آپريشنل فائدا: Maintains consistent product gradation automatically; alerts operators to developing issues before failure | ROI اثر: Reduces product variability waste by an average of 8% and prevents catastrophic damage events
مرڪزي گريسنگ & لب سرڪٽ | ٽيڪنيڪل بنياد: خودڪار, programmable lubrication system with blockage detection | آپريشنل فائدا: نازڪ بيئرنگ کي يقيني بڻائي ٿي ته دستي مداخلت کان سواءِ صحيح لوبريڪيشن ملي ٿي; provides early warning of contamination | ROI اثر: Extends bearing service life by approximately 30%, avoiding unplanned stoppages
QuickRelease Conveyor Systems | ٽيڪنيڪل بنياد: Pinandhinge design with hydraulic tensioners for head and tail sections | آپريشنل فائدا: Enables rapid reconfiguration of plant layout or belt replacement in under two hours | ROI اثر: Enhances plant flexibility for different project phases with minimal downtime
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي ڪرشنگ & اسڪريننگ حل دستاويزي فائدو |
| : | : | : |
| ٽين في ڪلاڪ (ٽي پي ايڇ) مسلسل ذريعي| Fluctuates ±10% with feed variation| Maintains within ±3% via automated crusher control| +7% وڌيڪ مسلسل پيداوار|
| لباس جي قيمت في 10k ٽين پروسيس ٿيل| معياري مينگنيز اسٽيل liners جي بنياد تي| Utilizes proprietary alloy matrix liners| 22% گھٽ استعمال لائق خرچ|
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) – Drivetrain| ~ 1,200 آپريٽنگ ڪلاڪ| وڌندو آهي 1,800 ڪم جا ڪلاڪ (verified)| +50% reliability ۾ بهتري|
| OnSpec Product Yield Percentage| عام طور تي 8590% مواد تي منحصر ڪري ٿو| مسلسل حاصل ڪري ٿو 9295% yield range| +5 سيڪڙو پوائنٽ ۾ اضافو|
| Full Plant Reconfiguration Time (ماڊلر)| 35 working days with crane support| Achieved in 12 days using integrated systems| ~60% faster redeployment|
5. ٽيڪنيڪل وضاحتون
قابليت / درجه بندي: کان ترتيبون 300 TPH کان 1,200+ TPH اسٽيشنري پلانٽ; mobile trackmounted units from 150 جي طرف 500 ٽي پي ايڇ.
بجلي جي گهرج: پرائمري crusher ڊوڙندو کان 150 kW کان 450 ڪلواٽ; total plant connected load typically between 600 ڪلواٽ 1.8 ميگاواٽ جي ترتيب تي منحصر آهي. ڊبل پاور جا اختيار (ڊيزل / بجلي) موبائل يونٽ.
مواد جي وضاحت: بلند ترين اسٽيل مان ٺهيل (منٽ. طاقت پيدا ڪرڻ 350 ايم پي اي); Crusher jaws/liners available in multiple grades including T400 & T500 manganese steel or optional chromium carbide overlays for highly abrasive applications.
جسماني طول و عرض (Sample Mobile Jaw Plant): Operating Length: ~19m; ويڪر: ~ 3.5m; اوچائي: ~4.2m; ٽرانسپورٽ وزن: ~62 tonnes.
ماحولياتي آپريٽنگ رينج: 25 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; مٽي دٻائڻ وارو نظام معياري; sound enclosures available to reduce operating dB below local compliance levels.
6. درخواست جا منظر
مجموعي کواري جي توسيع | چيلنج: پيداوار وڌائڻ لاءِ گرينائيٽ کوٽڻ جي ضرورت آهي 35% without expanding its physical footprint or significantly adding crew. Existing equipment produced excessive fines and suffered frequent liner wear failures.| حل: Implementation of a tertiary cone crusher with our Advanced Chamber Geometry and IPA automation system was integrated into the existing circuit.| نتيجا: حاصل ڪيو a 38% throughput increase within the same footprint. Onspec chip production rose by 11%, while liner life extended by two operational weeks per set.
Major Infrastructure Project – Base Course Production | چيلنج: A contractor for a highway project faced strict gradation specifications with penalties for noncompliance. Their mobile plant required constant manual adjustment leading to inconsistency.| Solution Deployment of a closedcircuit impact crusher and screen plant featuring the Hybrid Power Drive and Modular Wear Component System.| Results Product consistency met specification bands 99% وقت جو, avoiding penalties.The fuel efficiency gain yielded an estimated $18,000 savings over the project’s duration.
7. تجارتي خيالات
قيمت جا درجا: سامان پيش ڪيو ويو آھي ٽن قدرن واري انجنيئر جي سطحن ۾:
معياري ڊيوٽي: مسلسل لاء, غير ڇڪڻ وارو مواد (مثال, چونا پٿر). Focuses on core reliability.
ڳري ڊيوٽي (سڀ کان عام): Includes features like hybrid drives and modular wear systems for mixed/variable feed materials.
انتهائي فرض: Incorporates premium liner options, enhanced automation packages,and heavyduty structures for maximum abrasion resistanceand uptime.
اختياري خاصيتون & پيڪيجز: ريموٽ مانيٽرنگ ٽيليميٽيڪس پيڪيج; advanced dust suppression fogging systems; آواز attenuation ملفوظات; quicksetup hydraulic support legsfor mobile plants.
سروس پيڪيجز: Choose from scheduled maintenance plans offering guaranteed parts availabilityand fixed annual coststo comprehensive uptime agreements that include wear part coverageand priority field service.
Financing Options Available include equipment leasing structures that preserve capital,fleet rental programsfor projectbased needs,and traditional financingthrough partner institutions.Flexible terms are structuredto align payment scheduleswith your project cash flow.
8.FAQ
Q1 Are these plants compatible with our existing conveyorsand feeders?
A Yes.The equipmentis designedwith industrystandardinterfacedimensionsand chutework.Customizationkits are availableto ensure integrationwith legacy infrastructure.Control systemscan be specifiedto operateas a standaloneunitor as partof a centralplant PLC.
Q2 Whatisthe typical lead timefor deliveryof acustomconfiguredstationaryplant?
A Lead timesvaryby complexity.For standardheavydutyconfigurationslead time averagesbetween1824weeksfrom orderconfirmationto shipment.Mobileplantson standardchassishave shorterlead timesof approximately1216weeks.
Q3 Howdoesthe automationpackageimpactour existingoperators?
A The IntelligentProcessAutomation(IPA)is designedto assistoperatorsnot replacethem.It reducesburdensomemanualadjustmentallowingstaffto focuson overallplant optimizationand preventativechecks.Trainingis providedto ensureyour teamcan effectivelyutilizethediagnosticdata.
Q4 Canwearpartcostsbe guaranteedunder aservice agreement?
A Yes.Performancebasedservice agreementscan establishacostpertonratefor specifiedwear components.This convertsa variableoperatingexpenseinto a fixedpredictablecostsimplifyingbudgetingand providingprice certaintyoverthe contractterm.Conditionsapplybasedon feedmaterialanalysis.
Q5 Whatlevelof foundationsupportis requiredforthe stationaryplant configurations?
A Detailedcivil engineeringdrawingsare providedwith eachorder.Generallyprimarycrushersandscreensrequiresubstantialreinforcedconcretefoundationswhile secondaryunitsmay be mountedon heavydutyIbeamsframing.Sitespecificgeotechnicalreviewis recommendedas partof our predeliverysupport
