درآمد ڪريو ڪوڪ وائبريشن اسڪرين ورهائيندڙ
1. PAINPOINT driven اوپننگ
Is your coke handling operation plagued by inconsistent product quality, حد کان وڌيڪ ڏنڊ جي نسل, and unplanned maintenance stops? Inefficient screening directly impacts your bottom line through lost product yield, increased downstream equipment wear, and costly process interruptions. ڇا توهان هن وقت منهن ڏئي رهيا آهيو:
پيداوار جي آلودگي: Inadequate separation of breeze from furnacegrade coke, leading to customer rejections or penalties for offspec material.
ضرورت کان وڌيڪ بند وقت: Frequent screen deck changes and bearing failures on vibrating screens due to the abrasive nature of hot coke, توهان جي پوري پروسيسنگ لائن کي روڪيو.
اعلي آپريشنل خرچ: Premature wear of screen cloths and components from impact and abrasion, coupled with high energy consumption from inefficient vibratory motion.
Dust and Emission Challenges: Poorly sealed or inefficient screening contributing to fugitive dust, creating environmental and housekeeping issues.
The right industrial vibrating screen is not just a piece of equipment; it's a critical process gatekeeper for profitability. How do you ensure maximum throughput of onspec coke while minimizing lifecycle costs?
2. پيداوار جو جائزو: HeavyDuty Coke Vibrating Screen
هي سامان هڪ اعلي گنجائش آهي, linear motion vibrating screen engineered specifically for the scalping, ماپ ڪرڻ, and dedusting of metallurgical coke and coke breeze in harsh operating environments. ان جي جوڙجڪ استحڪام کي ترجيح ڏئي ٿي, separation accuracy, and minimal maintenance.
آپريشنل ڪم فلو:
1. کاڌو & ورهائڻ: Hot or cooled coke is uniformly fed onto the robust feed box, distributing material across the full width of the top deck.
2. Stratified Separation: The dualmass vibratory system drives a linear motion, stratifying material by size. Larger furnacegrade coke moves across the upper deck(ايس), while smaller fractions pass through to lower decks or collection chutes.
3. Sized Product Discharge: Precisely sized fractions are discharged from designated discharge spouts—oversize (مثال, +50ايم ايم), پيداوار (مثال, 2550ايم ايم), and breeze (مثال, 25ايم ايم)—for routing to blast furnaces or other processes.
ايپليڪيشن جو دائرو: Primary and secondary screening of metallurgical coke at coke plants, اسٽيل ملز, and transfer stations. Suitable for hot or cold feed conditions.
حدون: Not designed for sticky or highly moist materials without specialized deck treatments. Maximum feed temperature must be specified at time of order to ensure proper component selection.
3. بنيادي خاصيتون
DualMass Vibratory Drive System | ٽيڪنيڪل بنياد: Subresonant tuned spring system with counterrotating eccentric masses | آپريشنل فائدا: Generates a linear throwing motion with lower dynamic forces transmitted to the support structure | ROI اثر: Reduces structural support costs by up to 40% and cuts energy consumption by 1525% compared to bruteforce designs.
Hot Material Deck & فريم جي تعمير | ٽيڪنيڪل بنياد: Internally stressed frame with hightemperature alloy steel decks and heatresistant isolators | آپريشنل فائدا: Withstands thermal expansion from continuous hot material feed up to 200°C+ without warping or premature fatigue | ROI اثر: Extends structural service life by an estimated 60%, deferring major capital replacement.
QuickChange Deck Tensioning System | ٽيڪنيڪل بنياد: Rubbercapped bolt tensioners with integrated clamping rails | آپريشنل فائدا: Allows a twoperson crew to change polyurethane or wire mesh screen panels in under two hours vs. half a shift | ROI اثر: Reduces labor costs per changeout by approximately 65% and increases plant availability.
ليبارٽري & Grease Purge Sealing on Bearings | ٽيڪنيڪل بنياد: Multistage sealing protects bearing housings from fine abrasive coke dust ingress | آپريشنل فائدا: Ensures lubricant integrity and prevents contamination failure in highdust environments | ROI اثر: Field data shows bearing life extended by over 100%, eliminating 23 unplanned stoppages annually.
Modular Discharge Spouts with Wear Liners | ٽيڪنيڪل بنياد: Bolton AR400 steel liners at all material contact points | آپريشنل فائدا: Contains dust at transfer points; liners are easily replaced during planned maintenance | ROI اثر: Cuts ongoing maintenance time for chute repairs by 50% and improves dust control compliance.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Baseline | This Coke Vibrating Screen Solution | دستاويزي فائدو |
| : | : | : | : |
| اسڪرين ڪپڙي جي زندگي (پرائمري ڊيڪ) | 46 months on hot duty | 812 months with recommended panels| +100% سڌارو |
| سالياني بيئرنگ سان لاڳاپيل اسٽاپ| 23 واقعا في سال| 80% گهٽتائي |
| توانائي واپرائڻ في ٽين اسڪرين| جي بيس لائين 100%| جي سراسري ماپ 78%| 22% سڌارو |
| ذريعي پٽ مطابقت (±5% of target)| Degrades >10% after cloth wear| Maintains within ±7% through cloth life cycle| ~40% more consistent output |
5. ٽيڪنيڪل وضاحتون
ظرف & درجه بندي: مان throughputs لاء ٺهيل 200 جي طرف 2,500 MTPH, depending on model size and aperture selection.
ڊرائيو پاور: Motors range from 15 kW کان 75 kW per drive unit, based on machine size and application duty.
مواد جي وضاحت: Main frame constructed from S355JR steel; decks from highyield strength steel; side plates lined with replaceable AR400 abrasionresistant steel; heatresistant rubber isolators.
جسماني طول و عرض (مثالي ماڊل): Widths from 1.5m to 3.5m; lengths from 4.5m to 10m; multiple deck configurations available.
ماحولياتي آپريٽنگ رينج: ماحول جي درجه حرارت جي حد: 20°C کان +50°C. Continuous material temperature capability up to 200°C (special configurations up to 250°C).
6. درخواست جا منظر
Integrated Steel Mill – Blast Furnace Feed Preparation | چيلنج: Fluctuations in crusher output led to excessive 25mm fines in BF feed stockpile, reducing permeability and increasing fuel rate variability by up to 5%. Manual sampling was unreliable.| حل:| Installation of a primary linear motion coke vibration screen postcrusher for strict scalp removal of 25mm material.| نتيجا:| Fines content in BF feed stabilized at <3%. Plant reported a measurable 2% reduction in coke rate within six months due to improved burden consistency.
Merchant Coke Plant – Product Classification & Breeze Recovery Challenge:| Existing screens generated excessive noise (>105 ڊي بي) and suffered frequent spring failures every 8 هفتا,causing unpredictable downtime during peak shipping periods.| حل:| Replacement with dualmass linear motion coke vibration screens featuring noiseabatement enclosures.| نتيجا:| Sound levels reduced below 85 dB at operator stations.Spring system has operated for over 14 months without failure.Product classification efficiency improved,yielding an additional 1 .5 % recovery of saleable furnace coke from previously misscreened streams.
7 . تجارتي خيالات
Equipment pricing is tiered based on machine size ,تعميراتي مواد,and drive power .A standard carbon steel unit for ambient temperature duty represents the entry point ,while hotduty models with full abrasion lining constitute the premium tier .
اختياري خاصيتون شامل آهن:
Dust encapsulation hoods
خودڪار lubrication نظام
Vibration monitoring sensors with predictive analytics output
Specialized screen media types (رٻڙ,polyurethane,وڄ جي تار)
Service packages range from basic commissioning support up through comprehensive multiyear performance contracts covering parts,محنت,and scheduled inspections.Financing options including operating leases are available through partner institutions ,enabling preservation of capital budgets .
8 . FAQ
Q1 : Is this vibrating screen compatible with our existing feed conveyor height constraints?
A1 : Modular design allows customization of inlet height .Providing your existing conveyor tail section dimensions allows engineering confirmation .
Q2 : انسٽاليشن دوران متوقع آپريشنل اثر ڇا آهي?
A2 : A typical replacement project requires a planned shutdown window of 5 7 days for foundation preparation ,rigging,and commissioning.Field crews are managedto minimize disruption .
Q3 : Can you supply matching screen cloth panels?
A3 : Yes .We provide both proprietaryand industrystandard tensioned panel systems.Dimensional drawings ensure fit .
Q4 : معياري ادائيگي جا شرط ڇا آهن?
A4 : Terms are typically30 % حڪم تي ,60 % preshipment,and10 % upon completionof commissioning.Custom terms can be discussedfor larger projects .
Q5 : How does performance change when screening wetcoke?
A5 : Moisture above 4 % can reduce efficiency due tobinding.We recommend heated decksor ball tray systems asan optionfor such conditions .
Q6 : Who handles installation?
A6 ：We provide detailed erection manualsand can supervise installation usingyour crew ，or provide turnkey serviceswith our certified partners .
Q7 ：What isthe lead timefora custom unit ?
A7 ：Lead timesvaryfrom14 weeksforstandard designsto22 weeksforfully customizedhotduty units ，contingenton current foundryand fabrication schedules .
