درآمد 500 Tph گولڊ مائننگ واشنگ پلانٽ Oem فئڪٽري
1. PAINPOINT driven اوپننگ
ڇا توهان پنهنجي اعلي حجم سون جي مائننگ آپريشن ۾ وڌندڙ آپريشنل خرچن ۽ غير متوقع وصولي جي شرح کي منهن ڏئي رهيا آهيو? انتظام a 500 TPH throughput مختلف چئلينج پيش ڪري ٿو جيڪي سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿا. عام درد جون پوائنٽون شامل آهن:
اعلي پاڻي واپرائڻ & ٽائلنگ جو انتظام: غير موثر ڌوئڻ ۽ اسڪريننگ روزانو لکين ليٽر استعمال ڪري سگھن ٿا, قيمتي واٽر سورسنگ ۽ tailings تلاء جي ذميواريون ٺاهڻ.
سار سنڀال لاء بار بار Downtime: Inferior plant construction and component wear lead to unscheduled stops, halting your entire processing line and costing thousands per hour in lost production.
Inconsistent Recovery of Fine Gold: Standard scrubbers and screens often fail to effectively liberate and capture fine gold particles, توهان جي tailings ۾ اهم قدر ڇڏي.
اعليٰ آپريشنل ليبر لاڳت: Plants requiring constant manual oversight for feed control, رڪاوٽون, or adjustments increase your workforce expenses and exposure to safety risks.
اسڪاليبلٽي & انضمام جا مسئلا: Modular plants that don't integrate smoothly with existing crushing or downstream circuits create bottlenecks and limit future expansion.
Is your current solution maximizing recovery while minimizing water, توانائي, ۽ مزدور خرچ? Can your plant sustain 500 TPH throughput with predictable availability? The specification of your washing plant is a critical determinant of longterm project profitability.
2. پيداوار جو جائزو
هي پراڊڪٽ هڪ سخت فرض آهي, ماڊلر 500 TPH Gold Mining Washing Plant designed for alluvial, بقا جي ڪناري تي, or weathered hard rock deposits. Engineered as a complete preconcentration and scrubbing unit, it prepares material for downstream gold recovery processes such as centrifugal concentrators or sluices.
آپريشنل ڪم فلو:
1. پرائمري فيڊ & اسڪيلنگ: رنوفمين (روم) material is fed via hopper or conveyor into a robust scalping screen to remove oversize rocks (+75ايم ايم) before the scrubbing stage.
2. Intensive Attrition Scrubbing: ذيلي 75mm مواد وڏي قطر ۾ داخل ٿئي ٿو, longlength scrubber where highenergy impellers break down claybound conglomerates and thoroughly clean mineral surfaces.
3. پرائمري اسڪريننگ & درجه بندي: Discharged scrubber pulp is processed over vibrating screens to separate the target fraction (مثال, 10mm to +1mm). Highpressure spray bars ensure effective separation.
4. Secondary Fine Recovery (اختياري): Screen undersize can be routed to a hydrocyclone or spiral classifier pack to deslime and further concentrate fine goldbearing material.
5. پيداوار جو ذخيرو: Sized and cleaned fractions are conveyed to designated stockpiles for efficient feed to downstream recovery circuits.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: وڏي پيماني تي جڙيل آپريشن, مٽيءَ جي مواد سان ڀريل ذخيرا, saprolitic (موسم ٿيل) hard rock material requiring aggressive preparation.
حدون: هڪ اسٽينڊل وصولي حل ناهي; requires downstream gold extraction units. فيڊ سائيز عام طور تي 200mm تائين محدود آهي. Performance is dependent on specific feed characteristics such as clay content and moisture.
3. بنيادي خاصيتون
HeavyDuty اسڪربر ماڊل | ٽيڪنيڪل بنياد: Oversized shaft with proprietary Nihard lifters in a long drum design | آپريشنل فائدا: Ensures complete disintegration of claybound ore and maximum particleonparticle scrubbing within a single pass | ROI اثر: Increases overall gold liberation yield by an estimated 515%, reducing paymetal loss to tailings.
ماڊلر BoltTogether ڊيزائن | ٽيڪنيڪل بنياد: Fabricated from hightensile steel with precision jigbored connection points | آپريشنل فائدا: گھٽ ۾ گھٽ ويلڊنگ سان تيز آن سائيٽ اسيمبليء کي قابل بڻائي ٿو, تائين انسٽاليشن جي وقت کي گھٽائڻ 40% فيلڊ ٺاهيل ٻوٽن جي مقابلي ۾ | ROI اثر: تيز ڪميشن اڳوڻن پيداوار جي آمدني ۾ ترجمو ڪري ٿي.
ڳوڙهي اسڪرين ڊيڪ جي ٺاھ جوڙ | ٽيڪنيڪل بنياد: Multideck, highGforce linear motion screens with polyurethane or rubber modular panels | آپريشنل فائدا: Provides highly efficient sizing with reduced blinding, even with sticky clays; panels can be changed individually in under 15 منٽ | ROI اثر: Lowers screen media replacement costs by ~30% and increases screening availability.
انٽيگريڊ واٽر ريسائڪلنگ سسٽم | ٽيڪنيڪل بنياد: Designed for closedcircuit operation with thickener or settling pond integration | آپريشنل فائدا: Dramatically reduces fresh water makeup requirements—field data shows reductions of up to 70% are achievable | ROI اثر: Cuts water procurement costs and minimizes environmental licensing complexity.
مرڪزي گريس & لوڻ جو نظام | ٽيڪنيڪل بنياد: Automated manifold supplying all major bearing points from a single station | آپريشنل فائدا: محفوظ ڪري ٿو, routine maintenance in under 30 minutes without exposing personnel to moving parts | ROI اثر: بيئرنگ ڊگھي عمر کي يقيني بڻائي ٿو, قيمتي ناڪامي کي روڪيو, and enhances site safety compliance.
Robust Structural Support Frame | ٽيڪنيڪل بنياد: Lattice beam design engineered for dynamic loads exceeding standard static calculations by a factor of 4x | آپريشنل فائدا: Eliminates structural fatigue cracking and vibration issues common in hightonnage applications | ROI اثر: Provides a 20+ year structural service life under continuous operation.
ذھني ڊرائيو & ڪنٽرول پيڪيج | ٽيڪنيڪل بنياد: متغير فريڪوئنسي ڊرائيو (وي ايف ڊيز) on scrubber and conveyor motors with integrated PLC monitoring | آپريشنل فائدا: Allows softstart capabilities and precise speed adjustment to optimize process for varying feed conditions; provides amp/tonnage data for operators | ROI اثر: اعلي طاقت جي طلب گھٽائي ٿي (يوٽيلٽي ٽريف کي گهٽائڻ) and optimizes specific energy consumption per ton processed.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار لاء 500 TPH پلانٽ | Our OEM Factory Washing Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| سالياني دستيابي| 8588% (لڳ ڀڳ. 4555 days downtime) | 92%+ (لڳ ڀڳ. 29 days downtime)| +5% جي طرف +8% دستيابي |
| پاڻي جو استعمال في ٽين| ~ 1.5 2 m³/ton پروسيس ٿيل (کليل سرڪٽ)| <0.8 m³/ton پروسيس ٿيل (closedcircuit ready)| تائين 60% گھٽتائي |
| اسڪربر لائنر جي عمر| Chrome White Iron – 46 مهينا| Proprietary Alloy – 1012 مهينا| ~100% Increase |
| تنصيب & ڪم ڪرڻ جو وقت| 1620 سائيٽ تي هفتي| 1012 سائيٽ تي هفتي| ~ 40% تيز |
| Fine Gold Recovery Efficiency (100 ميش)| انتهائي متغير; اڪثر 70% reporting to concentration stage.| Significant reduction in initial losses. |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي صلاحيت: نامياري 500 ميٽرڪ ٽين في ڪلاڪ (ٽي پي ايڇ) of 200mm feed material at a bulk density of ~1.6 t/m³.
بجلي جي گهرج: ڪل ڳنڍيل لوڊ لڳ ڀڳ 650750 ڪلواٽ (ترتيب تي منحصر آهي). Primary supply recommended at 1000V /50Hz or as specified.
مواد جي وضاحت:
اسٽرڪچرل اسٽيل: ايس 355 جي آر
اسڪربر ڊرم شيل & کڻڻ وارا: Abrasionresistant اسٽيل (>400 بي ايڇ اين) / Optional Nihard castings
Screen Decks/Chutes/Launders:: Wear plates ≥AR400; replaceable liners in AR500
Conveyor Belting:: EP630/4 گھٽ ۾ گھٽ
جسماني طول و عرض (ماڊلر):
اسڪربر ماڊل (LxWxH): ~16m x 5m x .5m
اسڪريننگ ماڊل:: ~12m x .5m x .5m
Feed/Discharge Conveyors:: Variable lengths; standard width = mm
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust suppression spray system included as standard.
6. درخواست جا منظر
اولهه آفريڪا ۾ وڏي پيماني تي آلودگي آپريشن |
چيلنج:: A mine processing deeply weathered gravels faced severe clay blinding in their existing trommel screens, causing hourly cleanout stops and an estimated fine gold loss exceeding % through inefficient classification.
حل:: Implementation of this OEM factorybuilt washing plant featuring the intensive attrition scrubber followed by linear motion screening decks with highpressure spray bars.
نتيجا:: Clay blinding was eliminated, allowing continuous operation at design capacity of TPH without manual intervention. Combined with optimized hydrocyclones for desliming overall project recovery increased by percentage points within the first quarter
Weathered Hard Rock (Saprolite) Processing in South America |
چيلنج:: Transitioning from hard rock milling oxide ore required effective scrubbing liberation without over grinding the fragile saprolite which contained valuable coarse gold particles prone sluicing
حل:: The modular washing plant was configured lower rotational speed scrubber longer retention time gentle but thorough cleaning followed precise screening separate plus fraction direct gravity circuit minus fraction cycloning
نتيجا:: achieved near complete liberation while preserving natural particle size coarse gold enabling simple efficient downstream gravity recovery circuit overall processing cost per ton reduced compared traditional crushing milling route
Mine Development Contractor Specializing FastTrack Projects |
چيلنج:: Needed reliable high capacity pre concentration plant that could be deployed within weeks new site minimal civil works quickly demobilized project end reduce client capital exposure
حل:: Selected this bolt together modular washing plant due its proven rapid installation timeline standardized containerized electrical packages precommissioned factory
نتيجا:: Successfully commissioned three separate projects under month contract each from delivery site first production demonstrating model repeatable scalable deployment significantly enhancing contractor competitive bidding position
تجارتي خيالات
Pricing tiers are structured around core configuration scope:
Base Plant Tier Includes primary feed hopper scalping screen heavy duty scrubber primary sizing screen product conveyors walkways ladders basic PLC control panel Priced competitively as turnkey module
Enhanced Recovery Tier Adds secondary fine screening deck hydrocyclone cluster sump pump package advanced instrumentation monitoring Priced additional representing significant uplift recovery efficiency
Full Closed Loop Tier Incorporates slurry distribution system thickener clarified water return pumps comprehensive automation package Requires detailed site assessment priced project specific basis
Optional Features High frequency screen deck final rinsing sand product ceramic lined slurry pumps remote telemetry access real time performance data
Service Packages Extended warranty years parts labor Annual inspection maintenance contracts Onsite operator training programs Inventory consignment kits critical wear parts
Financing Options Available through partnered financial institutions include equipment leasing structures trade existing assets flexible payment terms aligned with project cash flow timelines
FAQ
What upstream crushing requirements are needed for this TPH washing plant The plant designed handle nominal feed size maximum mm ideally requires consistent feed from primary secondary crushing circuit ensure optimal performance scrubber screening decks
Can the plant be modified handle different mineral sands like chromite iron ore Yes core scrubbing sizing modules can be adapted specific gravity particle size distribution other minerals Consult engineering team application review required modifications spray patterns screen apertures etcetera
What typical operational workforce required run this plant Designed highly automated requiring personnel per shift oversee feed monitor systems perform routine checks significantly reducing labor intensity compared older technology plants
How does OEM factory build ensure quality over site assembled construction Manufacturing controlled environment allows precision jig boring superior welding quality comprehensive pre shipment testing individual modules This results better alignment faster installation higher long term structural integrity verifiable through dimensional reports test certificates supplied delivery
What lead time expected from order placement commissioning Lead times vary based configuration current production schedule Typically range between months ex works Expedited options may available additional cost includes sea freight delivery basic civil drawings foundation plans support timely implementation
