اعلي معيار واري ريت بجری مائننگ ODM ٺاهيندڙ
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي ريت ۽ بجری جي مارجن کي ختم ڪري رهيا آهن? Common industry challenges include:
اعلي سار سنڀال & اجزاء جو لباس: بار بار لينر جي متبادل, اسڪرين, and pumps due to abrasive material flow directly increases parts inventory costs and labor hours.
غير موثر مواد جي درجه بندي: Inconsistent particle sizing leads to product rejection, reduces premium material yield, and forces reprocessing cycles.
اضافي توانائي واپرائڻ: پراڻو, nonoptimized crushing circuits and material handling systems consume disproportionate power per ton of final product.
سخت ٻوٽي جي جوڙجڪ: Fixed systems struggle to adapt to varying feed material hardness or changing product specification demands, آپريشنل لچڪ کي محدود ڪرڻ.
اڻڄاتل اسٽاپجز: The cascading effect of a single component failure in the processing line can halt your entire operation, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
Is your operation equipped to mitigate these risks while maintaining consistent quality and throughput? The foundation of a profitable aggregate business lies in specifying equipment engineered for durability, ڪارڪردگي, and adaptability.
2. پيداوار جو جائزو: HIGHCAPACITY SAND & GRAVEL PROCESSING PLANT
This modular sand gravel mining solution is a stationary or semimobile processing plant designed for highvolume aggregate production. اهو بنيادي ڪرشنگ کي ضم ڪري ٿو, secondary/tertiary reduction, درست اسڪريننگ, and material washing/classification into a coordinated system.
آپريشنل ڪم فلو:
1. پرائمري سائيز جي گھٽتائي: Runofquarry feed is introduced to a robust primary jaw or impact crusher for initial size reduction.
2. ثانوي پروسيسنگ & اسڪريننگ: Crushed material is conveyed to cone crushers or further impactors for shaping and cubical product generation, then screened via multideck vibratory screens.
3. ڌوئڻ & درجه بندي: Screened sand fractions are routed through cyclones or specialized sand screws to remove fines, contaminants, and achieve precise gradation.
ايپليڪيشن جو دائرو: Ideal for largescale commercial aggregate mining operations supplying concrete asphalt plants, تعميراتي منصوبا, and industrial uses. Suitable for processing granite, چونا پٿر, river rock, and other similar aggregates.
حدون: الٽرافائن پيسڻ لاءِ ٺهيل ناهي (sub5mm specialty sands without modification) or highly contaminated industrial mineral processing. Site requires adequate space for plant footprint and settling ponds for water management.
3. بنيادي خاصيتون
ڳوڙھي Abrasion مزاحمت | ٽيڪنيڪل بنياد: Highchrome alloy castings & modular wear component design | آپريشنل فائدا: لينر, impellers, and wear shoes demonstrate 3040% longer service life in abrasive silica applications | ROI اثر: Reduces annual parts expenditure by an estimated 1825% and lowers maintenance labor requirements.
ذھني پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: مرڪزي PLC لوڊ مينيجمينٽ الگورتھم ۽ ريموٽ مانيٽرنگ جي صلاحيت سان | آپريشنل فائدا: Operators can optimize crusher pressure, فيڊر جي شرح, and screen angles from a single station to maximize yield of spec product | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 515% increase in throughput efficiency while reducing energy spikes.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Crusher settings and unblocking functions operated via integrated hydraulic systems | آپريشنل فائدا: Enables rapid CSS adjustment for product size changes and clears chamber blockages in minutes without manual intervention | ROI اثر: گھٽ ۾ گھٽ وقت جي واقعن کي گھٽائي ٿو; typical task time reduced from hours to under 30 منٽ.
MultiStage Washing & پاڻي ڀرڻ | ٽيڪنيڪل بنياد: Counterflow design washing screen paired with highcapacity fine material washer/cyclone | آپريشنل فائدا: Delivers clean, lowmoisture sand and gravel products that meet strict ASTM/CEN specifications for concrete work | ROI اثر: Increases market value of final product by reducing clay/silt content; lowers water consumption per ton processed.
Modular Conveyor & فيڊ سسٽم | ٽيڪنيڪل بنياد: Customizable conveyor lengths/angles with impactresistant belts and sealed bearings | آپريشنل فائدا: Provides reliable material transfer between stages with minimal spillage and dust generation in all weather conditions | ROI اثر: Ensures consistent feed to critical crushers/screens; reduces cleanup costs and belt replacement frequency.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our Sand Gravel Mining Solution Documented Performance | فائدو (% سڌارو) |
| : | : | : | : |
| Tons Processed per Wear Part Cost (آمريڪي ڊالر) | $1.50 $2.00 في ٽون (ابراھيندڙ پٿر) <$0.85 $1.10 في ٽون Improved by ~35% |
| Electrical Power Consumption (kWh/ٽن) <6 8 kWh/ٽن <5 6 kWh/ٽن Improved by ~20% |
| OnSpec پيداوار جي پيداوار (ڀريل مجموعي) 92 95% حاصلات Improved by ~57% |
| ناڪامي جي وچ ۾ وچولي وقت (نازڪ رستو) 800+ ڪلاڪ Improved by ~50% |
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 200 ختم ڪرڻ 800 ٽين في ڪلاڪ (ٽي پي ايڇ), کاڌ خوراڪ جي سختي تي منحصر آهي (مثال, Granite vs. چونا پٿر) ۽ آخري پيداوار جو مرکب.
پرائمري کولہو جا اختيار: جهيڙيندڙ (900 x 1200mm تائين 1500 x 2000mm feed opening) يا پرائمري اثر کولہو (rotor diameter up to 1800mm).
ثانوي / ثانوي اسٽيج: Hydraulic Cone Crushers with multiple chamber options; crusher power up to 500 ڪلواٽ.
اسڪريننگ يونٽس: Heavyduty vibrating screens up to 3 ڊيڪ; sizes from 2.4m x 6m to 3m x 8m.
Material Washing System: Dual sand screw units (up to 36” diameter x 35’ length) or cyclone clusters capable of processing up to 250 TPH of fines.
بجلي جي گهرج: ڪل نصب ٿيل پلانٽ پاور عام طور تي حد تائين 800 kW کان مٿي 2000 kW for maximum capacity configurations. Designed for highvoltage grid connection.
اهم مواد جي وضاحت: Mainframe constructed from hightensile steel plate; critical wear components utilize TENSALOY™ AR400/500 steel or equivalent highchrome white iron alloys.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل (4°F کان +122°F). مٽي دٻائڻ وارو نظام لازمي آهي; noise levels comply with standard industrial regulations.
6. درخواست جا منظر
LargeScale Commercial Aggregate Producer
Challenge A Midwest producer supplying state highway projects faced inconsistent gradation from their aging wash plant leading 15% rejection rates on certain sand products frequent pump failures causing weekly downtime
Solution Implementation of a complete turnkey sand gravel mining plant featuring advanced cyclonic classification slurry pumps with oversized wear components
Results Within six months onspec product yield increased by 12%. Pumprelated stoppages decreased by 80%. The producer secured a premium contract based on consistent quality certification
Transition from PitRun to HighValue Concrete Aggregates
Challenge A familyowned quarry selling primarily pitrun material sought higher margins but lacked the washing precise crushing capability needed for concrete aggregate markets
Solution A modular midrange configuration focusing on tertiary crushing for cubicity a highefficiency fine material washer/dewaterer
Results The operation now produces three new certified products—concrete sand pea gravel 57 stone—increasing overall revenue per ton by over 35%. The modular design allowed phased implementation within an existing site plan
7 تجارتي خيالات
Pricing is projectspecific based on required capacity final product slate level of automation
Standard Plant Tiers:
Tier I EntryLevel Stationary Plant Capable of 250 TPH throughput focusing on basic crushed stone production Available as bare equipment package
Tier II Advanced Processing Plant Upgraded wear packages process control automation washing modules Throughput 450 TPH Includes commissioning supervision
Tier III HighCapacity Turnkey System Fully integrated circuit including dust suppression water recycling advanced instrumentation Throughput 800+ TPH Includes extended operator training performance guarantee
Optional Features Premium ceramic wear liners remote telematics package automated greasing systems hybrid diesel/electric drive options
Service Packages Available Comprehensive multiyear maintenance agreements guaranteed parts availability programs scheduled technical audits
Financing Options Flexible capital expenditure solutions include traditional equipment leasing longterm rental with purchase option project financing support
8 FAQ
What if my feed material hardness changes frequently?
The hydraulic adjustment on core crushers allows you modify closedside settings CSS in under ten minutes adapting the circuit produce different spec products without major mechanical changes
How does this system manage water consumption environmental compliance?
The closedloop water management system optional recirculates up 90% process water significantly reducing freshwater intake volume Sludge handling systems are designed integrate standard settling ponds filter press systems
عام تنصيب ڪميشن جي ٽائيم لائن ڇا آهي?
For a Tier II system site preparation civil works require approximately weeks Factory preassembled modules reduce onsite erection time Commissioning performance validation typically takes another weeks supervised our engineers
ڇا اسپيئر پارٽس آساني سان دستياب آهن?
We maintain regional inventory hubs critical wear components Structural parts are sourced global network suppliers ensuring lead times rarely exceed standard industry norms even nonstandard items
ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
Yes Tier II III solutions include guaranteed minimum throughput capacity based agreed feed material specifications specific power consumption targets These are validated during acceptance testing period
