High Quality Jc5000 Jaw Crusher Quotation
مضمون: High Quality Jc5000 Jaw Crusher Quotation – Optimizing Primary Crushing for HighVolume Operations
1. PAINPOINT driven اوپننگ
Is your current primary crushing stage becoming a bottleneck in your aggregate or mining circuit? Many operations face the compounding costs of premature jaw plate wear, frequent toggle plate failures, and inconsistent product sizing. Industry data indicates that unscheduled downtime for jaw crusher maintenance can cost a midsized quarry between $8,000 ۽ $15,000 في ڪلاڪ گم ٿيل پيداوار ۾. اضافي طور تي, a crusher that cannot handle a consistent feed of 500600mm material often requires costly secondary blasting or hydraulic hammering, شامل ڪرڻ $2.50 جي طرف $4.00 per ton to operating costs.
Are you struggling to maintain a tight closedside setting (سي ايس ايس) اعلي tonnage لوڊ هيٺ? Does your current machine require excessive lubrication and bearing maintenance, توهان جي ملڪيت جي مجموعي قيمت کي وڌايو? The High Quality Jc5000 Jaw Crusher is engineered to address these specific operational challenges, providing a robust solution for highvolume primary reduction.
2. پيداوار جو جائزو
The High Quality Jc5000 Jaw Crusher is a heavyduty, singletoggle primary crusher designed for continuous operation in hard rock mining and largescale aggregate processing. It operates on the principle of compressive crushing between a fixed jaw and a moving jaw (ٻرندڙ جبڙو), driven by a large eccentric shaft.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: رنوفمين (روم) مواد (800mm تائين) is fed into the Vshaped crushing chamber via a feeder or directly from a dump truck.
2. کمپريشن سائيڪل: سنسڪرت شافٽ گھمندو آهي, driving the swing jaw in an elliptical motion against the fixed jaw. Material is crushed as it moves downward through the chamber.
3. پيداوار جي خارج ٿيڻ: ڪرش ٿيل مواد ترتيب ڏيڻ واري بند سائڊ سيٽنگ ذريعي نڪرندو آهي (سي ايس ايس) ڪمري جي تري ۾.
4. هائيڊولڪ ايڊجسٽمينٽ: The CSS is adjusted via a hydraulic wedge system, allowing for quick setting changes without manual shimming.
ايپليڪيشن جو دائرو:
- پرائمري ڪرشنگ: بيسالٽ, گرينائيٽ, درياهه جي پٿر, لوهه, ۽ چونا پٿر.
- کاڌ خوراڪ جي ماپ: 800mm تائين (31.5 انچ).
- پيداوار جي ماپ: Typically 100mm to 250mm depending on CSS setting.
- حدون: چپچپا مٽيء جي مواد لاء مناسب ناهي (نمي >8%) without a grizzly feeder; requires a heavyduty foundation to absorb dynamic loads.
- معياري ترتيب: $78,000 $95,000 (ڪرشر شامل آهي, موٽر, ويبلٽ ڊرائيو, and standard manganese jaw plates).
- بهتر ڪيل ترتيب: $105,000 $125,000 (Includes hydraulic CSS system, خودڪار lubrication, and premium Mn13Cr2 jaw plates).
- Full Package: $140,000 $165,000 (Includes enhanced configuration, spare jaw plate set, اوزار کٽ, ۽ 2 سال وارنٽي).
- Motor Options: 110ڪلواٽ, 132ڪلواٽ, or 160kW (price difference: $2,500 $5,000).
- Jaw Plate Material Upgrade: Mn18Cr2 for extreme abrasion (+$3,500 في سيٽ).
- ريموٽ مانيٽرنگ ماڊل: PLC interface for realtime CSS and load monitoring (+$4,200).
- بنيادي (سالياني): $4,500/year – Includes 2 سائيٽ جي چڪاس, lubrication system audit, ۽ ترجيح فون سپورٽ.
- پريميئم (سالياني): $9,800/year – Includes 4 سائيٽ جي چڪاس, لباس جو حصو ماپ, bearing condition monitoring, and 48hour spare parts dispatch.
- LeasetoOwn: 36مهيني جي مدت سان 10% residual value at end.
- سامان جو قرض: 5year fixed rate at 6.5% اپريل (ڪريڊٽ جي منظوري جي تابع).
- TradeIn پروگرام: Accepting qualified used jaw crushers (200+ TPH گنجائش) تائين تائين $25,000 ڪريڊٽ.
3. بنيادي خاصيتون
HeavyDuty Eccentric Shaft | ٽيڪنيڪل بنياد: Forged 40CrNiMo alloy steel with oversized bearings | آپريشنل فائدا: Reduces shaft deflection under peak loads, maintaining consistent crushing force | ROI اثر: برداشت واري زندگي کي وڌائي ٿو 40%, متبادل خرچن کي گھٽائڻ $3,000 في سال
هائيڊولڪ سي ايس ايس ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Dual hydraulic cylinders with locking wedges | آپريشنل فائدا: آپريٽرن کي اجازت ڏئي ٿو ته پراڊڪٽ جي سائيز کي ھيٺان ۾ تبديل ڪريو 5 مينوئل شيمنگ کان سواءِ منٽ | ROI اثر: پاران تبديلين کي ترتيب ڏيڻ لاءِ وقت گھٽائي ٿو 80%, بحال ٿيڻ 23 في هفتي پيداوار جا ڪلاڪ
ديپ, Symmetrical Crushing Chamber | ٽيڪنيڪل بنياد: Curved jaw profile with 18degree nip angle | آپريشنل فائدا: Ensures material is gripped and crushed efficiently, reducing slabby product | ROI اثر: ذريعي throughput کي بهتر بڻائي ٿو 1215% معياري چيمبر جي مقابلي ۾, قيمت گھٽائڻ
HighStrength Cast Steel Frame | ٽيڪنيڪل بنياد: FEAoptimized, stressrelieved cast steel (ZG35SiMn) | آپريشنل فائدا: Withstands high impact loads from large feed material without cracking | ROI اثر: Frame lifespan exceeds 15 مسلسل آپريشن ۾ سال, eliminating major structural repair costs
Reversible Jaw Plates | ٽيڪنيڪل بنياد: مينگنيز اسٽيل (Mn13Cr2) with symmetrical design | آپريشنل فائدا: Operators can reverse plates to extend wear life by 50% متبادل کان اڳ | ROI اثر: پاران سالياني لباس جي حصن جي قيمت گھٽائي ٿي $4,500 for a typical 300 TPH آپريشن
خودڪار گريس لوڻ وارو نظام | ٽيڪنيڪل بنياد: Centralized pump with programmable intervals | آپريشنل فائدا: Ensures consistent lubrication to bearings and toggle seat, dryrun ناڪامي کي روڪڻ | ROI اثر: بيئرنگ ناڪامي جي واقعن کي گھٽائي ٿو 90%, بچت $8,000 في بيئرنگ متبادل واقعو
Flywheel with Sheave | ٽيڪنيڪل بنياد: Cast iron flywheels with Vbelt drive integration | آپريشنل فائدا: Stores kinetic energy to smooth out power demand during crushing cycles | ROI اثر: جي چوٽي موٽر لوڊ گھٽائي ٿي 15%, lowering energy costs and preventing motor overload trips
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (150kW ڪلاس) | Jc5000 Jaw Crusher Solution | فائدو (% سڌارو) |
| : | : | : | : |
| ذريعي (ٽي پي ايڇ) | 250300 ٽي پي ايڇ | 350450 ٽي پي ايڇ | +40% |
| CSS ترتيب ڏيڻ جو وقت | 3045 منٽ (دستي شيمس) | 5 منٽ (هائيڊولڪ) | 85% |
| جبل پليٽ وار زندگي | 4,0005,000 ڪلاڪ | 6,0007,500 ڪلاڪ | +50% |
| بيئرنگ مٽائڻ وارو وقفو | 8,00010,000 ڪلاڪ | 14,00018,000 ڪلاڪ | +60% |
| Motor Power Consumption (kWh/ٽن) | 0.65 0.80 kWh/ٽن | 0.50 0.60 kWh/ٽن | 20% |
| وڌ ۾ وڌ فيڊ سائيز | 600ايم ايم | 800ايم ايم | +33% |
5. ٽيڪنيڪل وضاحتون
| پيرا ميٽر | تفصيل |
| : | : |
| ماڊل | جي سي 5000 |
| فيڊ کولڻ (ڊبليو ايڪس ايل) | 500mm x 1000mm (20" x 40") |
| وڌ ۾ وڌ فيڊ سائيز | 800ايم ايم (31.5") |
| سي ايس ايس جي حد | 60mm 175mm (2.4" 6.9") |
| ظرف (ٽي پي ايڇ) | 180 450 ٽي پي ايڇ (CSS ۽ مادي کثافت تي منحصر آهي) |
| موٽر پاور | 110 ڪلواٽ 160 ڪلواٽ (150 ايڇ پي 215 ايڇ پي) |
| سنسڪرت شافٽ جي رفتار | 280 آر پي ايم |
| جبل پليٽ جو مواد | Mn13Cr2 (منگني 13%, ڪروميم 2%) |
| فريم مواد | ZG35SiMn Cast Steel |
| لوڻ جو نظام | Automatic Grease (مرڪزي) |
| آپريٽنگ وزن | 18,500 ڪلو (40,800 lbs) |
| آپريٽنگ جي درجه حرارت جي حد | 20°C کان +45°C (4°F کان 113°F) |
| طول و عرض (ايل x ڊبليو x ايڇ) | 3,200mm x 2,100mm x 2,800mm |
6. درخواست جا منظر
سخت پٿر جي کوٽائي (گرينائيٽ) | چيلنج: A quarry in Norway processing 400 TPH of granite (يو سي ايس 250 ايم پي اي) تجربيڪار 8 unscheduled shutdowns per year due to cracked frame welds on their previous crusher. | حل: Installed the Jc5000 with a cast steel frame and hydraulic CSS adjustment. | نتيجا: Zero frame failures in 24 آپريشن جا مهينا. کان وڌو ويو 320 TPH کان 410 ٽي پي ايڇ. لباس جي جزوي زندگي وڌائي وئي 45%, reducing annual consumable costs by $12,000.
لوهه جي معدنيات (پرائمري ڪرشنگ) | چيلنج: A mine in Western Australia needed to reduce ROM ore from 700mm to 150mm at a rate of 350 ٽي پي ايڇ, but their existing crusher could not handle the high silica content, تيز جبڑے جي پليٽ پائڻ سبب. | حل: Deployed the Jc5000 with reversible Mn13Cr2 jaw plates and a deep chamber profile. | نتيجا: جبل پليٽ جي زندگي کان وڌي وئي 3,200 ڪلاڪ تائين 5,800 ڪلاڪ. The reversible feature allowed one extra wear cycle before replacement. Total costperton for crushing dropped from $0.18 جي طرف $0.12.
درياهه بجری پروسيسنگ پلانٽ | چيلنج: A plant in Germany processing 250 TPH of river gravel needed to reduce feed size from 500mm to 80mm for a cone crusher feed. The existing jaw crusher produced excessive fines. | حل: Utilized the Jc5000 with a tight CSS of 80mm and optimized nip angle. | نتيجا: Product gradation improved, with fines (5ايم ايم) پاران گھٽايو ويو 18%. The cone crusher downstream operated at 95% گنجائش, up from 80%. توانائي جو استعمال گھٽجي ويو 0.12 kWh/ٽن.
7. تجارتي خيالات
سامان جي قيمت جا درجا (Estimated FOB Port):
اختياري خاصيتون:
سروس پيڪيجز:
فنانسنگ جا اختيار:
8. FAQ
Q1: Can the Jc5000 handle wet or sticky material?
اي: Jc5000 سڪي کان معتدل نمي مواد لاء ٺهيل آهي (moisture up to 6%). For sticky clay or highmoisture feed (>8%), we recommend installing a vibrating grizzly feeder with 50mm spacing ahead of the crusher to scalp fines.
Q2: What is the typical lead time for a Jc5000 order?
اي: Standard configuration orders typically ship within 810 آرڊر جي تصديق کان هفتي. Enhanced and full package orders require 1214 weeks due to hydraulic component sourcing.
Q3: How does the hydraulic CSS system perform in cold climates?
اي: The system uses ISO VG 46 hydraulic oil with a coldweather additive. It is rated for operation down to 20°C. For sustained operation below 15°C, an optional oil heater is recommended.
Q4: What is the expected lifespan of the main bearings?
اي: عام آپريٽنگ حالتن هيٺ (CSS 100150mm, 300 ٽي پي ايڇ), the spherical roller bearings typically last 14,00018,000 ڪلاڪ. Regular greasing and proper belt tension are critical to achieving this lifespan.
Q5: Can the Jc5000 be integrated into an existing plant with a different motor voltage?
اي: ها. The crusher is supplied without a motor by default. We can provide a motor pulley to match your existing motor (380وي, 415وي, 660وي, or 3300V). Please specify your motor shaft diameter and RPM when ordering.
Q6: وارنٽي ڪوريج ڇا آهي?
اي: معياري وارنٽي ڪپڙا 12 ڪم ڪرڻ کان مهينا يا 18 موڪلن کان مهينا, جيڪو پهرين اچي. The enhanced package includes a 24month warranty on the frame and eccentric shaft against manufacturing defects.
Q7: How often should the toggle plate be inspected?
اي: We recommend visual inspection every 40 ڪم جا ڪلاڪ. The toggle plate is designed as a sacrificial component to protect the frame from uncrushable material. Replace immediately if any cracks are visible.
