اعلي معيار جو لوهه لوهه کرشنگ پلانٽ پهچائڻ
1. PAINPOINT driven اوپننگ
ڇا توهان پنهنجي پرائمري ڪرشنگ سرڪٽ ۾ مسلسل رڪاوٽن کي منهن ڏئي رهيا آهيو جيڪي مجموعي پلانٽ جي ذريعي محدود ڪن ٿا? Do unscheduled downtime events for liner changes and mechanical repairs erode your production targets and budget? Is the inconsistent feed size from your mine causing capacity fluctuations and excessive wear in your secondary crushers? Are you struggling with high perton operating costs driven by energy consumption, سار سنڀال جو ڪم, ۽ وقت کان اڳ جزو جي ناڪامي?
اهي عملياتي چئلينج سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ڪن ٿا. Every hour of unplanned downtime can cost tens of thousands in lost production. Every inefficient ton crushed consumes unnecessary power and accelerates wear part expenditure.
The solution lies at the very start of your process: هڪ اعلي معيار جي لوهه جي ڪريش پلانٽ engineered not just to process material, but to optimize your entire downstream operation. توهان ڪيئن مسلسل حاصل ڪري سگهو ٿا, highvolume primary crushing with maximum availability and controlled operational expense?
2. پيداوار جو جائزو
هي پيداوار هڪ مڪمل آهي, heavyduty primary crushing station engineered specifically for abrasive, hightonnage iron ore applications. It is centered on a robust gyratory or jaw crusher designed to accept runofmine (روم) feed and deliver a consistent, optimally sized product for SAG mill feed or secondary crushing.
آپريشنل ڪم فلو:
1. ROM وصول ڪرڻ & پري اسڪريننگ: Direct dump from haul trucks into a rugged vibrating grizzly feeder (وي جي ايف ايف وي جي ايف).
2. پرائمري سائيز جي گھٽتائي: The VGF removes fines and directs oversize material into the primary crusher for initial breakage.
3. پيداوار پهچائڻ: Crushed ore is discharged onto a main conveyor system for transport to the next processing stage.
4. سسٽم ڪنٽرول: Centralized PLCbased control monitors all functions, from feed rate to crusher load and conveyor sequencing.
ايپليڪيشن جو دائرو: Ideal for greenfield mining projects or major expansions requiring reliable primary crushing capacity from 2,000 ختم ڪرڻ 10,000 tph. Suitable for magnetite, هيماتائٽ, ۽ ٻيا لوھ کڻڻ وارا معدنيات.
حدون: Not designed as a portable or skidmounted solution; it is a permanent, foundational plant installation requiring civil works and integration engineering.
3. بنيادي خاصيتون
ترقي يافته چيمبر ڊيزائن | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & nip angle geometry | آپريشنل فائدا: Produces a more consistent product size distribution on the first pass, recirculating لوڊ گھٽائڻ | ROI اثر: Increases effective throughput by up to 15% and reduces downstream crusher wear.
هائيڊولڪ سيٽنگ جي ترتيب (ايڇ ايس اي) سسٽم | ٽيڪنيڪل بنياد: Remoteadjustable mainshaft position controlled via PLC | آپريشنل فائدا: Allows operators to adjust crusher discharge setting in minutes without stopping the crusher | ROI اثر: سي ايس ايس جي تبديلين لاءِ گھٽ ۾ گھٽ وقت ختم ڪري ٿو 90%, enabling rapid response to changing ore characteristics.
Liner Life Enhancement Technology | ٽيڪنيڪل بنياد: Computermodeled liner profiles & ultrawearresistant alloy steel | آپريشنل فائدا: Achieves more uniform wear distribution and extends service intervals | ROI اثر: ذريعي لائينر جي استعمال جي قيمت گھٽائي ٿي 2030% and decreases annual maintenance manhours.
Integrated Tramp Iron Relief | ٽيڪنيڪل بنياد: Hydraulic cylinders support the mainshaft to allow automatic passing of uncrushables | آپريشنل فائدا: Protects the crusher from catastrophic damage due to bucket teeth, ڊرل بٽس, or other metal contaminants | ROI اثر: Eliminates risk of major mechanical failure and associated weeks of downtime.
اعلي ڪارڪردگي ڊرائيو سسٽم | ٽيڪنيڪل بنياد: Direct Vbelt drive or lowloss gearbox coupled with hightorque motors | آپريشنل فائدا: Transmits more power directly to crushing action with lower mechanical losses | ROI اثر: مخصوص توانائي جو استعمال گھٽائي ٿو (kWh/ٽن) جي سراسري طور تي 812%.
ساخت جي سالميت & Vibration Management | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)designed base frame & integrated damping systems | آپريشنل فائدا: متحرڪ لوڊ جذب ڪري ٿو, minimizing stress fatigue and foundation transfer issues | ROI اثر: Ensures longterm structural reliability over a 20+ year lifespan with reduced repair costs.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري اوسط | اسان جي اعلي معيار جي لوهه جي لوهه جي ڪرشنگ پلانٽ حل | فائدو (% سڌارو) |
| : | : | : | : |
| مشيني دستيابي (%)| 92 94%| 96 98%| +4% (+~2,100 hrs/yr at 6k tph) |
| لائنر ڪپڙا زندگي (ملين ٽين) | وڏي پيماني تي مختلف آهي; بيس لائين = 1x| 1.3x 1.5x baseline| +3050% گهڻي زندگي |
| مخصوص توانائي واپرائڻ (kWh/t)| Baseline = 1x| 0.88x 0.92x baseline| 8% جي طرف 12% گهٽتائي |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف), ڪلاڪ| ~1,500 hrs| >2,200 ڪلاڪ| +46% سڌارو |
| پيداوار جي سزا (10ايم ايم) ڪنٽرول| Often uncontrolled high %| Consistently optimized lower %| Reduces overcrushing & improves yield |
_Figures based on aggregated field performance data from comparable installations in iron ore._
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 2,000 TPH کان >10,000 ٽي پي ايڇ, dependent on ore characteristics (بانڊ ڪم انڊيڪس, ڇڪڻ واري انڊيڪس) and required product size.
پرائمري کولہو جا اختيار: Heavyduty Gyratory Crusher (54” – 74” feed opening) or Ultraheavy Jaw Crusher.
بجلي جي گهرج: مکيه ڊرائيو موٽر مان 300 kW تائين 750 ڪلواٽ, with total installed plant power including feeders and conveyors from 800 kW کان 2 ميگاواٽ. ايڇ وي جي فراهمي لاء ٺهيل (6.6kV / 11kV).
مواد جي وضاحت: Critical wear components manufactured from ASTM A514 or equivalent highstrength steel; liners in premium manganese steel alloys; abrasionresistant plate on all material contact points.
جسماني طول و عرض (Typical Gyratory Station): Feed hopper ~120m³; Overall footprint approximately 25m L x 18m W x 15m H. Detailed civil drawings provided.
ماحولياتي آپريٽنگ رينج: کان وسيع گرمي پد لاء ٺهيل 30°C کان +50°C, with optional heating/cooling packages available. Dust suppression system compliant with <10 mg/Nm³ emission standards.
6. درخواست جا منظر
گرين فيلڊ ميگنيٽائٽ پروجيڪٽ - پيلبارا علائقو
Challenge A new mine required a primary crushing plant capable of processing highly abrasive magnetite at 6,500 tph with <72 hours of scheduled maintenance per month.
Solution Implementation of our High Quality Iron Ore Crushing Plant featuring an advanced gyratory crusher with HSA system and predictive maintenance monitoring.
Results The plant achieved an average monthly availability of 97.8% in its first year of operation. لائنر جي زندگي اڳڀرائي کان وڌي وئي 22%, contributing to an overall 14% lower costperton than feasibility study estimates.
Existing Hematite Operation – Capacity Expansion
Challenge An aging jaw crusher station was the bottleneck limiting plant expansion from 4k tph to 6k tph; frequent breakdowns caused cascading downstream stoppages.
Solution Replacement with our modern High Quality Iron Ore Crushing Plant designed as a dropin upgrade with minimal modifications to existing infrastructure.
Results Throughput increased reliably to target levels within one month of commissioning. توانائي جي نگراني ڏيکاري ٿي 11% reduction in specific power consumption compared to the old unit despite higher output.
7 تجارتي خيالات
Our High Quality Iron Ore Crushing Plants are offered under three primary tiers:
1 Base Plant Package Includes core crusher heavyduty feeder discharge conveyor dust suppression basic control system Civil design scope is separate
2 Performance+ Package Adds advanced automation package predictive health monitoring sensors premium wear liner package extended structural warranty
3 Turnkey Solution Full engineering procurement construction management EPCM scope covering civil works structural steel erection electrical installation commissioning spares holding
Optional Features Onboard weighing systems automated lubrication units special corrosion protection coatings remote operational support connectivity
Service Packages We offer tiered service agreements ranging from annual inspection plans Platinum coverage which includes parts labor predictive analytics expert priority support
Financing Options We work with leading industrial finance partners Flexible structures include capital purchase finance leases operating leases projectspecific financing subject to credit approval
8 FAQ
Q What level of preparation is needed at my site before delivery
A You will need prepared foundations based on our certified civil drawings adequate crane access for assembly stable HV power supply water access for dust suppression Site surveys are conducted prior order finalization
Q How does this plant integrate with my existing secondary crushing SAG mill circuit
A Our engineering team conducts full circuit analysis We design the primary discharge product specifically as optimal feed for your downstream equipment ensuring balanced system performance
سوال ڇا آهي عام پهچائڻ جو وقت
A For standard configurations lead time ranges between months following final design approval Longlead items like castings are identified early Expedited options may be available subject component availability
Q آهن اسپيئر پارٽس عالمي سطح تي آساني سان دستياب آهن
A Yes We maintain regional inventory hubs critical wear parts Our guaranteed parts supply program ensures priority dispatch documented stock levels key components
Q Can operators be trained on this specific system
A Comprehensive training is included covering operation maintenance troubleshooting safety Training conducted both factory site using actual equipment simulators
Q ڪهڙا تجارتي اصطلاح معياري آهن
A Standard terms are CIF major port Incoterms Payment typically structured progress milestones against equipment manufacture shipment commissioning
