اعلي معيار جي ڪوڪ وائبريشن اسڪرين ڊيلر
1. PAINPOINT driven اوپننگ
Is your coke screening operation plagued by persistent inefficiencies that erode profitability? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the challenges of screening highquality metallurgical or foundry coke are multifaceted. Are you experiencing excessive fines generation due to aggressive screening action, directly reducing your yield of premium product? Does frequent screen cloth blinding from sticky coke breeze lead to constant downtime for manual cleaning, توهان جي پوري پروسيسنگ لائن کي روڪيو? Are you battling with premature wear on screen decks and components from highly abrasive materials, resulting in unpredictable maintenance costs and parts replacement cycles? ان کان سواء, does the inherent dust generation during screening create environmental control issues and product loss? These operational hurdles translate into quantifiable costs: گھٽتائي ذريعي, higher labor for maintenance, increased spare parts inventory, and suboptimal product grading that affects sales revenue. مرڪزي سوال آهي: توهان ڪيئن صحيح حاصل ڪري سگهو ٿا, موثر, and reliable coke classification while maximizing the yield of your highvalue product fraction?
2. پيداوار جو جائزو
هي مواد هڪ خاص تفصيل آهي HighQuality Coke Vibration Screen, an industrialgrade screening machine engineered for the dry separation of metallurgical and foundry coke into precise size fractions. Its design prioritizes gentle yet effective material handling to preserve coke integrity.
آپريشنل ڪم فلو سڌو آهي:
1. فيڊ جو تعارف: Sized coke from crushers or feed stockpiles is evenly distributed onto the screen's inlet.
2. Stratified Separation: A controlled vibratory motion stratifies the material bed, allowing undersize particles (coke breeze) to pass through the specified screen cloth apertures.
3. پيداوار جي خارج ٿيڻ: Correctly sized oversize material (lump coke) discharges at the head end, while undersize material collects beneath the deck for separate conveyance.
4. مسلسل آپريشن: The system operates continuously under heavy load, with parameters adjustable to match specific feed characteristics.
Application scope includes primary sizing of oven discharge coke, secondary screening for blast furnace fractions (مثال, 2580ايم ايم), and recovery of breeze from runofoven material. This equipment is not designed for wet screening or for processing extremely hot materials directly from ovens without appropriate cooling.
3. بنيادي خاصيتون
LowStress Vibration System | ٽيڪنيڪل بنياد: Balanced elliptical or linear motion drive | آپريشنل فائدا: Conveys material with sufficient energy for separation while minimizing violent tumbling | ROI اثر: Reduces fines generation by up to 15%, preserving premium lump coke yield.
اينٽي بلائننگ ڊيڪ ٽيڪنالاجي | ٽيڪنيڪل بنياد: Multiplestrand tensioned wire mesh or polyurethane panels with nonstick coatings | آپريشنل فائدا: Prevents adhesion of moist or sticky breeze particles | ROI اثر: Cuts downtime for screen cleaning by over 50% and maintains consistent throughput.
Abrasion Resistant تعمير | ٽيڪنيڪل بنياد: Hardox or equivalent wear liners at feed points, reinforced deck frames | آپريشنل فائدا: Protects critical areas from rapid degradation caused by abrasive coke | ROI اثر: پاران لباس جي حصن جي سروس جي زندگي کي وڌايو 3040%, قيمت گھٽائڻ.
DustContained Design | ٽيڪنيڪل بنياد: Enclosed decks with sealed dust hoods and integrated connection points for extraction systems | آپريشنل فائدا: Minimizes airborne particulate release at transfer points | ROI اثر: Reduces product loss as dust and simplifies compliance with site environmental standards.
Modular Screen Decks | ٽيڪنيڪل بنياد: Independently tensioned deck sections with quickchange clamping systems | آپريشنل فائدا: Allows for rapid panel replacement or aperture changes during planned maintenance | ROI اثر: Reduces screen cloth changeover time by up to 60%, پلانٽ جي دستيابي کي وڌائڻ.
Precision Motion Control | ٽيڪنيڪل بنياد: Adjustable eccentric weights or variablefrequency drive (وي ايف ڊي) on vibrator motors | آپريشنل فائدا: Operators can finetune amplitude and frequency to match specific feed rates and moisture content | ROI اثر: Optimizes efficiency across varying feedstock conditions without sacrificing grade.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | HighQuality Coke Vibration Screen Solution | فائدو (% سڌارو) |
|||||
| Screen Cloth Lifespan | 46 weeks under heavy abrasion | 812 weeks with optimized vibration & مواد | +80% |
| اسڪريننگ جي ڪارڪردگي | 8590% accuracy on size separation | مسلسل 9396% درستگي | +7% |
| فني نسل | بيس لائين | Reduced by controlled material trajectory |15% |
| Downtime for Maintenance | 812 hours monthly for cleaning/changeouts
| Energy Consumption per ton | Standard motor rating
5. ٽيڪنيڪل وضاحتون
ظرف & درجه بندي: ماڊل تي منحصر; معياري حد کان 200 جي طرف 1,500 ميٽرڪ ٽين في ڪلاڪ (MTPH). Designed for material bulk density of ~0.5–0.8 t/m³ (ڪوڪ).
بجلي جي گهرج: Driven by dual outofbalance vibrator motors; ڪل نصب طاقت کان 7.5 kW کان 45 kW depending on screen size and duty.
مواد جي وضاحت:
ڇت جو فريم & Sideplates: ڪاربان اسٽيل (ايس 355 جي آر) or abrasionresistant steel (هارڊوڪس 400).
اسڪرين ميڊيا جا اختيار: Tensioned highcarbon steel wire mesh (65من), stainless steel mesh (304/316), or modular polyurethane panels.
چشمو & بيئرنگ: Highcycle rubber buffer springs or coil springs; heavyduty spherical roller bearings.
جسماني طول و عرض: اڪيلو, ٻيڻو, يا tripledeck ترتيبون; typical deck widths from 1.2m to 3.0m; lengths from 3.0m to 8.0m.
ماحولياتي آپريٽنگ رينج: Ambient temperature operation (20°C کان +40°C). Feed material temperature should be stabilized below 80°C to protect screen media and seals.
6. درخواست جا منظر
[Metallurgical Coke Plant Blast Furnace Feed] چيلنج: A major steel producer needed consistent supply of +25mm lump coke but faced high fines content (10ايم ايم) exceeding furnace specifications after primary crushing and screening.
[Solution HighQuality Coke Vibration Screen Implementation]: A tripledeck unit replaced an older screener, configured with precisely tuned amplitude to minimize drop height between decks.
[نتيجا مقدار جي قابل نتيجا]: Fines generation in the target +25mm fraction was reduced by 18%. Annual yield of saleable blast furnace coke increased by approximately $450K USD value.
[Foundry Coke Producer Product Grading] چيلنج: A producer required three distinct grades (مثال, large foundry lumps, small cupola nuts, هوا) but existing screens caused excessive breakage of fragile highcarbon coke.
[Solution HighQuality Coke Vibration Screen Implementation]: Installation of a doubledeck unit featuring lowstress vibration technology and polyurethane screens on the top deck.
[نتيجا مقدار جي قابل نتيجا]: Product degradation was minimized, improving the yield of premium large foundry lumps by over $200K annually per line.
7. تجارتي خيالات
Equipment pricing is tiered based on size (ڇت جو علائقو), configuration complexity (ڇت جو تعداد), and selected materials specification:
معياري ڊيوٽي ٽائر: For lowercapacity lines (<500 MTPH), carbon steel construction with standard mesh panels.
HeavyDuty ٽائر: For primary sizing applications (>500 MTPH), featuring abrasionresistant liners at all impact points.
پريميئم ٽائر: Includes full stainlesssteel contact surfaces where corrosion resistance is critical.
اختياري خاصيتون شامل آهن:
Advanced dust encapsulation systems
Variablefrequency drives (وي ايف ڊيز) حرڪت جي ڪنٽرول لاء
حالت جي نگراني سينسر (برداشت جي درجه حرارت)
خودڪار lubrication نظام
Service packages typically range from basic commissioning support through comprehensive multiyear maintenance agreements covering inspections and priority parts supply.
Financing options are available through partner institutions including equipment leasing structures that allow capital preservation while upgrading operations.
8.FAQ
Q1. Is this equipment compatible with our existing conveyor feed system?
Field data shows successful integration requires matching feed chute design to ensure even distribution across the full width of our vibrating screens’ inlet box.
Q2. اسان جي مجموعي ٻوٽي جي throughput تي متوقع اثر ڇا آهي?
By virtually eliminating blindingrelated slowdowns these units maintain rated capacity consistently leading most plants report a net increase in average hourly output
Q3. How does this solution handle variations in feedstock moisture content?
The adjustable vibration parameters allow operators compensate temporarily higher moisture levels preventing severe blinding until feedstock conditions normalize
Q4. عام ليڊ ٽائيم ڊليوري انسٽاليشن ڇا آهن?
Lead times vary model complexity but standard heavyduty units typically available within weeks following detailed application review confirm specifications
Q5. ڪهڙا تجارتي شرط پيش ڪيا ويا آهن?
We provide firm quotations valid days along detailed technical proposal Standard payment terms structured around milestones like order acceptance preshipment inspection completion commissioning
Q6. ڇا اسپيئر پارٽس آساني سان دستياب آهن?
Critical wear parts like screen cloths specialized liners bearing assemblies held regional inventory ensure maximum uptime your operation
Q7. ڪهڙي تربيت ڏني وئي اسان جي آپريشن جي سار سنڀال جي عملي?
Comprehensive training covering safe operation routine adjustment procedures preventative maintenance checklist included scope commissioning
