اعلي معيار برک ٺاهڻ جي مشين Oem فئڪٽري
1. PAINPOINT driven اوپننگ
متضاد سرن جي معيار ۽ اعلي رد ڪرڻ جي شرح توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? Is your production line bottlenecked by manual handling, limiting output and increasing labor costs? Do you face excessive downtime due to equipment wear from abrasive raw materials or complex maintenance procedures? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, these operational challenges translate directly into lost revenue, ختم ٿيل تاريخون, ۽ compressed منافعو.
بنيادي سوال آهي: توهان ڪيئن هڪجهڙائي حاصل ڪري سگهو ٿا, highvolume brick production with predictable operating costs and minimal unscheduled downtime? جواب صرف هڪ مشين ۾ نه آهي, but in a precisionengineered production system designed for industrial endurance. This requires partnering with an OEM factory that understands the rigorous demands of commercialscale brick manufacturing.
2. پيداوار جو جائزو
Our product line comprises industrialgrade High Quality Brick Making Machines, specifically engineered as stationary block production systems for highoutput facilities. These are not portable machines but fixed installations designed for continuous operation in plant environments.
The operational workflow is optimized for efficiency:
1. خودڪار مواد فيڊنگ: Premixed خام مال (سيمينٽ, مجموعا, اڏامڻ, وغيره) are conveyed and precisely metered into the machine hopper.
2. هاء پريشر Compaction: A combination of hydraulic pressure and mechanical vibration densely compacts the material within a rigid mold box.
3. Precise Ejection & پلاٽ جي منتقلي: The formed brick or block is ejected onto a pallet, which is automatically transferred to the curing area.
4. واپسي & Cycle: The empty pallet system returns, and the cycle repeats with precise interval timing.
Application scope includes the production of solid blocks, سوراخ بلاڪ, پڪو پٿر, curbstones, and interlocking bricks using cementbased mixes. Primary limitations involve the requirement for a consistent supply of correctly graded raw materials and the need for a structured curing process postproduction.
3. بنيادي خاصيتون
1. MultiFrequency Vibration System | ٽيڪنيڪل بنياد: Dualaxis eccentric vibration heads combined with hydraulic pressurization | آپريشنل فائدا: Ensures uniform material distribution and eliminates voids for superior compressive strength and dimensional accuracy | ROI اثر: تائين جي پيداوار جي رد ڪرڻ جي شرح گھٽائي ٿي 15%, directly improving material yield and reducing waste disposal costs.
2. Hardened Alloy Mold Box & لباس جا حصا | ٽيڪنيڪل بنياد: CADoptimized mold designs fabricated from chromiumalloy steel with specialized heat treatment | آپريشنل فائدا: Extends component life in abrasive environments, maintaining product tolerances over millions of cycles | ROI اثر: Lowers longterm spare parts inventory costs and reduces changeover downtime by up to 30%.
3. مرڪزي PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: انساني مشين انٽرفيس سان صنعتي پروگرام قابل منطق ڪنٽرولر (ايڇ ايم آئي) ٽچ اسڪرين | آپريشنل فائدا: Enables precise control over cycle times, دٻاءُ, and vibration parameters; simplifies operator training and fault diagnostics | ROI اثر: Increases overall equipment effectiveness (اي اي) through consistent cycle times and faster troubleshooting.
4. Modular Hydraulic Power Unit | ٽيڪنيڪل بنياد: Independently housed pump and valve system with advanced filtration and cooling | آپريشنل فائدا: Isolates heat and contamination from the main frame, enhancing reliability and simplifying maintenance access | ROI اثر: Improves hydraulic system longevity, reducing fluid change frequency and major overhaul intervals.
5. Automated Pallet Return & Circulation System | ٽيڪنيڪل بنياد: Chaindriven or rollerconveyor circuit synchronized with the main machine cycle | آپريشنل فائدا: Eliminates manual pallet handling, increases production speed, and enhances floor space utilization | ROI اثر: Reduces labor requirements per shift by approximately 12 personnel for material handling duties.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Our High Quality Brick Making Machine Solution | فائدو (% سڌارو) |
| : | : | : | : |
| سائيڪل جو وقت (معياري بلاڪ لاء) | 1822 سيڪنڊ | 1517 سيڪنڊ | ~ 20٪ تيز throughput |
| ٺهيل عمر (before relining)| 400k 600k cycles| 800k 1M+ cycles| ~70% longer service life |
| توانائي واپرائڻ في بلاڪ| بيس لائين (100%)| Optimized hydraulic & ڊرائيو سسٽم| ~12% reduction in kWh/unit |
| Dimensional تسلسل رواداري| ±1.5 mm| ±0.8 mm| ~47% higher precision |
5. ٽيڪنيڪل وضاحتون
پيداوار جي صلاحيت: مان ترتيب ڏيڻ وارا ماڊل 6,000 ختم ڪرڻ 20,000 معياري بلاڪ (400x200x200mm) في 8 ڪلاڪ شفٽ.
بجلي جي گهرج: Main drive power from 30 kW کان 75 ڪلواٽ; total installed power dependent on automation level.
مواد جي وضاحت: Compatible with standard cementitious mixes; maximum aggregate size typically ≤8mm.
جسماني طول و عرض: Machine footprint ranges from approx. 6m x 3m to 10m x 5m (ايل ايڪس ڊبليو), ڪنويئر سسٽم کان سواء.
آپريٽنگ رينج: +5 ° C کان + 40 ° C جي محيطي درجه حرارت لاء ٺهيل; برقي اجزاء معياري صنعتي نمي جي سطح لاء درجه بندي ڪئي وئي آهي.
6. درخواست جا منظر
Construction Materials Producer – Urban Infrastructure
چيلنج: A producer supplying municipal paving projects faced strict dimensional tolerances on interlocking pavers. High rejection rates from older equipment were causing contract penalties.
حل: Implementation of a fully automated High Quality Brick Making Machine with our hardened alloy mold system and PLCcontrolled vibration/pressure profiles.
نتيجا: Dimensional compliance reached consistently above standards; rejection rates fell from >8% هيٺ ڪرڻ <2%. The producer secured two additional municipal contracts based on demonstrated quality control.
Industrial Plant – Fly Ash Utilization
چيلنج: A thermal power plant sought to monetize fly ash byproduct but struggled with mix consistency affecting block strength in their onsite brick yard.
حل: Installation of our machine equipped with precise automated batching feed integration and multifrequency vibration to handle lightweight flyashrich mixes.
نتيجا: Achieved consistent compressive strength exceeding required grades by >15%, creating a profitable secondary revenue stream while reducing landfill costs.
7. تجارتي خيالات
Our pricing structure reflects build quality and automation level:
معياري درجي: Semiautomatic machines focusing on core compaction technology for operations prioritizing capex control.
ڪارڪردگي جو درجو: Fully automatic machines with integrated pallet circulation systems for balanced output efficiency.
ٻوٽن جو درجو: Turnkey production line solutions including conveyors, batching systems, robotic stacking/curing management.
Optional features include specialized mold designs for unique products color dosing systems custombranded block faces extended warranty packages
We offer comprehensive service agreements covering scheduled maintenance parts supply priority technical support Financing options including leasing arrangements are available through partners facilitating capital expenditure planning
FAQ
Q1: Are your machines compatible with our existing raw material mix design?
A1 Our engineering team can review your mix proportions including cement fly ash slag or aggregate types We provide recommendations to ensure optimal performance on our systems often requiring only minor adjustments
Q2 What is the typical installation timeline from delivery to commissioning?
A2 For a standalone machine installation electrical connection basic training typically requires weeks depending on site readiness Full turnkey line commissioning may require weeks Our project managers provide detailed schedules upfront
Q3 How does this equipment impact our overall labor requirements?
A3 By automating feeding compaction ejection most clients reallocate labor from direct machine operation to quality control maintenance material preparation stacking resulting in higher productivity per employee
Q4 What are the key maintenance routines required?
A4 Daily lubrication visual checks weekly bolt tightening hydraulic inspections Quarterly filter changes wear part measurement Annual comprehensive inspection Field data shows adherence prevents unplanned stoppages
Q5 Do you offer training for our operators maintenance staff?
A5 Yes we provide onsite operational training during commissioning as well as optional advanced technical training at our facility covering troubleshooting PLC programming preventive maintenance procedures
Q6 Can we produce different block types on one machine?
A6 Yes quickchange mold systems allow transition between compatible block styles within minutes Modular designs facilitate this flexibility ensuring minimal downtime during product changeovers
Q7 What are your payment terms lead times?
A7 Standard terms involve progress payments tied to manufacturing milestones shipping Lead times vary by model complexity typically ranging from weeks upon receipt of deposit confirmed order
