Harga Hammer Mill Supplier Brochure
ايڇ 1: صنعتي هامر مل حل: انجڻ جي ذريعي, ڪارڪردگي, ۽ استحڪام
PAINPOINT driven اوپننگ
Managing primary and secondary size reduction is a critical yet costly stage in mineral processing, مجموعي پيداوار, and material recycling. Inefficient or unreliable hammer mill operation directly impacts your entire downstream process and bottom line. ڇا توهان انهن مسلسل چئلينج کي منهن ڏئي رهيا آهيو?
سار سنڀال لاءِ اضافي وقت: Frequent wear part replacement and unplanned stops for rotor or screen issues halt production. Industry data indicates that poorly designed hammer mills can require maintenance interventions up to 40% more often than optimized models.
غير متضاد پيداوار جي سائز جي ورڇ: Uncontrolled particle sizing leads to inefficient separation, lower quality end products, and potential rejections. This variability creates bottlenecks in subsequent screening or classification stages.
High Operational Costs from Energy Consumption: Older or underengineered hammer mills operate with poor energytothroughput ratios, making electricity a major and growing variable cost.
تيز لباس واري حصي جي تباهي: Processing abrasive materials like silica, بيسالٽ, or slags can lead to premature failure of hammers, اسڪرين, ۽ لينر, ڊرائيونگ توهان جي قيمت تي عمل ڪيو ويو آهي.
مواد کي سنڀالڻ جي ناڪامي: Blockages at the inlet or inadequate discharge can cause spillage, require manual intervention, and create safety hazards.
Selecting the right industrial hammer mill is not just about purchase price; it's about total cost of ownership, plant uptime, ۽ پيداوار جي استحڪام.
پيداوار جو جائزو
Our heavyduty industrial hammer mill is a robust impact crushing machine engineered for highvolume reduction of mediumhard to hard materials. It operates on a direct mechanical impact principle for reliable processing in demanding 24/7 آپريشن.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: مواد هڪ منظم فيڊ سسٽم ذريعي متعارف ڪرايو ويو آهي (مثال, vibratory فيڊر, پٽي conveyor) پيسڻ واري ڪمري ۾.
2. اثر گھٽائڻ: تيزيءَ سان گھمندڙ ھٿون (هڪ مضبوط روٽر تي نصب) بار بار مواد کي مارڻ, بريڪر پليٽن سان اثر ڪرڻ تي ان کي ٽوڙيو.
3. ماپڻ & خارج ٿيڻ: Crushed particles are forced through a circumferential screen grate with specified apertures. Properly sized material exits, while oversize remains for further reduction.
ايپليڪيشن جو دائرو: چونا پٿر لاء مثالي, جپسم, ڪوئلو, تباهي برباد ڪرڻ (ڪنڪريٽ / سر), electronic scrap (پي سي بي), and certain metal ores in primary or secondary roles.
اهم حدون: Not suitable for very sticky, لچڪدار (مثال, pure clay), or extremely highmoisture materials without preconditioning. الٽرا فائن گرائننگ لاءِ (<1ايم ايم), other milling technologies may be more appropriate.
بنيادي خاصيتون
متحرڪ روٽر توازن | ٽيڪنيڪل بنياد: Computeraided dynamic balancing at operational RPM | آپريشنل فائدا: تباهي واري کمپن کي ختم ڪري ٿو, تائين برداشت جي زندگي وڌائي ٿو 60%, allows for smooth fullcapacity operation | ROI اثر: Reduces unscheduled downtime and lowers longterm component replacement costs
موٽڻ لائق & ملٽي ويئر ايج هيمر | ٽيڪنيڪل بنياد: Symmetrical hammer design with 46 usable edges | آپريشنل فائدا: Operators can rotate or reverse hammers to utilize all wear edges without disassembly; doubles service intervals | ROI اثر: Cuts consumable inventory costs by up to 50% and reduces labor hours dedicated to hammer changes
QuickChange Screen Cassette System | ٽيڪنيڪل بنياد: Modular screen segments with hydraulic or mechanical locking | آپريشنل فائدا: Change screen size or replace worn screens in under 30 منٽن جي مقابلي ۾ ڪيترن ئي ڪلاڪن | ROI اثر: Increases plant availability and provides operational flexibility to switch products rapidly
HeavyDuty Monoblock Rotor Forging | ٽيڪنيڪل بنياد: Singlepiece forged steel rotor shaft/disc assembly | آپريشنل فائدا: Eliminates risk of disc separation under shock loads; گهٽ ۾ گهٽ نقصان سان ٽرام ڌاتو واقعن کي سنڀاليندو آهي | ROI اثر: Prevents catastrophic rotor failure—the single most costly repair event for a hammer mill
DualAction برڪر پليٽ ايڊجسٽمينٽ | ٽيڪنيڪل بنياد: Independently adjustable primary and secondary breaker plates via external hand wheels | آپريشنل فائدا: Finetunes crushing gap without stopping the mill; optimizes particle size distribution for varying feed materials | ROI اثر: Improves product consistency by over 20%, enhancing downstream process efficiency
ليبرينٿ مهر & Air Handling System | ٽيڪنيڪل بنياد: Multistage sealing at shaft entries combined with induced air flow | آپريشنل فائدا: Contains dust within the grinding chamber; prevents bearing contamination from fine particulates | ROI اثر: Extends critical bearing service life by up to 3x and improves worksite environmental conditions
مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي هامر مل حل | دستاويزي فائدو |
| : | : | : | : |
| Tonnage per kWh (چونا پٿر) | 8 10 ٽين/kWh | 12 14 ٽين/kWh| +25% توانائي جي ڪارڪردگي |
| سار سنڀال جي وچ ۾ وچولي وقت (لباس جا حصا) | ~300 Operating Hours| ~ 450 آپريٽنگ ڪلاڪ| +50% خدمت زندگي |
| اسڪرين جي تبديلي جو وقت (مڪمل سيٽ) | 3 4 ڪلاڪ| <1 Hour| ~70% Time Savings |
| قابل قبول فيڊ نمي مواد (نه پلنگ) 12% |>12% |>20% واڌارو |
ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان موجود ماڊلز 50 TPH کان مٿي 600 چونا جي پٿر تي TPH نامياتي throughput (dependent on final product size).
بجلي جي گهرج: کان موٽرون هلائي 200 HP کان 1500 ايڇ پي (150 kW کان 1100 ڪلواٽ), VFD يا سڌي شروعات لاءِ ترتيب ڏنل.
مواد جي وضاحت: هاء ڪروم کاسٽ آئرن ۾ دستياب هيمر (27% Cr), مينگنيز اسٽيل, or tungsten carbidetipped options. Housing constructed from AR400 abrasionresistant steel plate.
جسماني طول و عرض (Model HMI450 Example): فيڊ کولڻ: 42" x 60". Overall Length: ~12 ft. وزن (موٽر کان سواء): ~42,000 lbs.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dusttight construction meets IP54 ingress protection standards.
درخواست جا منظر
Aggregate Production Plant – Basalt Crushing
چيلنج: A quarry operation experienced excessive wear on hammers every 220 hours when processing basalt for railroad ballast. Downtime for changes was costing over $15k per month in lost production.
حل: Implementation of our hammer mill equipped with tungsten carbidetipped hammers and the quickchange screen system.
نتيجا: وَرَ زندگيءَ کي وڌايو 650 ڪلاڪ. Screen changes reduced from two shifts to under two hours per change. Total costperton of processed material decreased by 32%.
Mineral Processing – Secondary Gypsum Crushing
چيلنج: A wallboard manufacturer needed a consistent 10mm feed from raw gypsum ore but faced frequent blockages due to variable moisture content (~914%), causing hourly stoppages.
حل: Installation of our hammer mill featuring the dualaction breaker plate adjustment and enhanced chamber geometry to improve material flow.
نتيجا: Blockage events reduced by over 90%. The ability to externally adjust the breaker plates allowed operators to maintain target sizing despite moisture fluctuations without stopping the mill.
تجارتي خيالات
Our industrial hammer mills are offered in three primary tiers:
1. معياري ڊيوٽي سيريز: For consistent feed materials and singleshift operations. Includes core features like reversible hammers and monoblock rotor.
2. Heavy Duty سيريز (Recommended for most mining/aggregate applications): Includes all features listed above plus upgraded bearings and predictive maintenance sensor ports as standard.
3. Severe Duty/Custom Series: Engineered for highly abrasive feeds (مثال, سليگ) or unique particle shape requirements; includes custom alloy options and specialized liner designs.
Optional features include integrated metal detectors/tramp release systems automated lubrication systems remote monitoring gateways comprehensive spare parts kits
We offer tiered service packages from basic commissioning support upto full annual maintenance contracts with guaranteed response times Financing options including equipment leasing capital expenditure loans are available through our accredited partners
FAQ
Q1 What is the typical lead time between order placement commissioning?
A1 For standard models lead time is typically 16 weeks Custom configurations may require 20 weeks Detailed project schedules are provided upon initial quotation
Q2 Can your existing feed conveyor system be integrated?
A2 Yes Our engineering team will review your current feed system specifications including capacity height discharge trajectory provide any necessary interface drawings adapters ensure compatibility
Q3 How does this handle occasional tramp metal events?
A3 The monoblock rotor forging provides superior resistance bending However we strongly recommend pairing the mill upstream magnetic separator tramp metal detection system as best practice prevent damage This information will be included our proposal documentation
Q4 What does routine preventive maintenance involve?
A4 Primary tasks include periodic visual inspection wear components checking torque critical bolts monitoring bearing vibration temperature Our manuals provide clear checklists intervals We also offer training courses your maintenance staff
Q5 Are performance guarantees provided?
A5 Yes We provide guaranteed minimum throughput capacity specific material final product size based certified test results using your sample material These terms are clearly defined commercial contract
