Harga Hammer مل Oem فئڪٽري فيڪٽري قيمت
1. PAINPOINT driven اوپننگ
Are you managing the recurring costs and operational bottlenecks of your size reduction process? Inconsistent feed material, اضافي لباس جو حصو واپرائڻ, and unplanned maintenance stops directly impact your bottom line. انهن عام چئلينجن تي غور ڪريو:
اعلي آپريشنل خرچ: Frequent replacement of hammers, اسڪرين, and liners due to standard OEM designs not optimized for your specific material abrasiveness.
پيداوار جي رڪاوٽون: Inconsistent particle size distribution leading to downstream process inefficiencies, rework, or product quality issues.
ضرورت کان وڌيڪ بند وقت: Lengthy, complex procedures for routine maintenance and wear part replacement, reducing overall equipment availability.
توانائي جي گھٽتائي: Oversized motors consuming excess power for the required output, or undersized units struggling with throughput, both increasing your cost per ton.
مرڪزي سوال آهي: how can you achieve a more reliable, costcontrolled crushing operation that delivers consistent output with predictable maintenance cycles? The answer lies in specifying equipment engineered from the ground up for durability and operational efficiency.
2. پيداوار جو جائزو
This content details our directfromfactory Hammer Mill, a robust size reduction machine designed for continuous heavyduty operation in mineral processing, مجموعي پيداوار, and industrial recycling applications.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Bulk material is introduced via vibratory feeder or conveyor into the mill’s reinforced feed chute.
2. سائيز جي گھٽتائي: Material is struck by highkineticenergy hammers mounted on a rotating rotor, shattering it against the adjustable breaker plate and grinding grate.
3. Particle Classification: Crushed material passes through a screen (or grate) with precisely sized apertures that dictates the maximum product size.
4. خارج ٿيڻ: Sized material exits the mill chamber via gravity or pneumatic system for transport to the next process stage.
ايپليڪيشن جو دائرو: Ideal for mediumhard to hard materials including limestone, جپسم, ڪوئلو, مجموعا, ۽ ڪجهه صنعتي معدنيات. Effective for both primary and secondary crushing duties.
اهم حدون: Not suitable for highly abrasive materials (مثال, سليڪا واري ريت) without significant wear mitigation configurations, or for sticky, clayrich feeds that may cause screen blinding without preprocessing.
3. بنيادي خاصيتون
متحرڪ روٽر توازن | ٽيڪنيڪل بنياد: Computeraided dynamic balancing at operating RPM | آپريشنل فائدا: Minimizes vibration for smoother operation, reduces bearing stress | ROI اثر: Extends bearing and drive component life by an estimated 3040%, زندگي جي سار سنڀال جي خرچ کي گھٽائڻ.
QuickChange Wear Part System | ٽيڪنيڪل بنياد: Patented wedgelock or pinless hammer retention and toolless screen access panels | آپريشنل فائدا: Reduces hammer/screen changeout time from hours to minutes | ROI اثر: Cuts downtime by up to 70% per maintenance event, increasing annual production capacity.
MultiDirection Reversible Hammers | ٽيڪنيڪل بنياد: Symmetrical hammer design with 46 usable edges | آپريشنل فائدا: Operators can rotate or flip hammers to utilize fresh crushing edges without disassembly | ROI اثر: Maximizes wear material utilization, reducing consumable inventory cost by approximately 50%.
Segmented Grinding Grates / اسڪرين | ٽيڪنيڪل بنياد: Modular screen sections with hardened alloy inserts | آپريشنل فائدا: Individual damaged sections can be replaced instead of the entire screen assembly | آپريشنل فائدا: Lowers replacement part costs by up to 60% per incident and simplifies infield repair.
DualFlow Air Ventilation System | ٽيڪنيڪل بنياد: Engineered air intake and discharge paths independent of material flow | آپريشنل فائدا: Reduces heat buildup and removes fines efficiently to prevent screen clogging | ROI اثر: Improves throughput consistency by an average of 15% in finegrinding applications and protects internal components.
HeavyDuty Monoblock Rotor Construction| ٽيڪنيڪل بنياد: Forged or cast steel rotor disc(ايس) machined from single piece where applicable| آپريشنل فائدا: Eliminates failure points at disc joints under high shock loads| ROI اثر: Provides unparalleled reliability in highcapacity applications, preventing catastrophic rotor failure.
PLCReady Vibration Monitoring| ٽيڪنيڪل بنياد: Integrated sensor pads for accelerometer mounting compatible with standard plant SCADA| آپريشنل فائدا: Enables predictive maintenance by tracking bearing condition and imbalance trends| ROI Impact Allows scheduled intervention before failure avoiding unplanned stops estimated to save $15k$50k per major breakdown
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | Our OEM Factory Hammer Mill Solution | دستاويزي فائدو |
| : | : | : | : |
| پارٽ لائف ٽائيم لباس (ٻرندڙ چونا پٿر) | 400 600 ڪم جا ڪلاڪ | 750 950 ڪم جا ڪلاڪ | +65% سڌارو |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) Drive Assembly| ~2，500 ڪلاڪ| >3，800 ڪلاڪ| +52% سڌارو|
| مخصوص توانائي واپرائڻ (kWh/ٽن)| وڏي پيماني تي مختلف آهي; بيس لائين = 100%| اصلاح ٿيل چيمبر جاميٽري & rotor inertia reduces consumption| تائين 18% گھٽتائي|
| Standard Screen ChangeOut Time (2 اهلڪار)| 4 6 ڪلاڪ| <1.5 ڪلاڪ| ~70% Time Savings|
| ذرات جي ماپ مطابقت (± % from target)| ±15%| ±8% (with controlled feed)| Nearly 50% More Consistent|
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر， کان 5 TPH کان مٿي 150 TPH in standard configurations.
بجلي جي گهرج: کان 75 ڪلواٽ (100 ايڇ پي) جي طرف 450 ڪلواٽ (600 ايڇ پي)， threephase，50/60 هز。 متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) compatible for softstart and speed control。
روٽر جي وضاحت: Diameters from 800mm to 1800mm。 Widths from 300mm to 2400mm。 Heavyduty roller bearings with automated lubrication ports。
تعميراتي مواد：
هائوسنگ：1220mm thick mild steel plate with replaceable AR400 liner plates。
هٿيار：جڙيل / Cast Chrome Moly Steel， Martensitic Steel， or optional Ceramic Composites。
Screens/Grates：Hardened Steel (HRC55+)， مينگنيز اسٽيل， or Slotted Rubber。
جسماني طول و عرض & وزن： ماڊل جي لحاظ کان خاص طور تي مختلف آهي。 Largest models may require footprint up to L6m x W4m x H3m。 Foundation loads are provided per engineering drawing。
ماحولياتي آپريٽنگ رينج： 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل。 Dusttight housing rated for operation in environments with particulate concentration below mandated OSHA/regional limits。
6. درخواست جا منظر
مجموعي پيداوار جو پلانٽ - چونا پٿر جو بنيادي ڪورس
چيلنج: A large quarry faced excessive downtime every six weeks for hammer rotation and screen changes on their secondary crushers， creating a bottleneck before the screening circuit。
حل: Installation of two highcapacity factory hammer mills featuring the quickchange wear part system and reversible hammers。
نتيجا: Maintenance window reduced from a full shift (8 ڪلاڪ) to under two hours。 Hammer edge utilization increased， extending consumable purchase intervals by three months annually。 Plant throughput increased by an average of11%。
Mineral Processing – Industrial Gypsum Grinding
چيلنج: A wallboard manufacturer needed a more consistent feedstock fineness (20 ميش) but struggled with screen blinding in their existing mill， causing frequent stops for manual clearing。
حل: Implementation of a factory hammer mill configured with segmented rubber grates和the dualflow air ventilation system。
نتيجا: Screen blinding incidents reduced by over90%。 Particle size distribution met specification98% of the time compared to85% previously。 The system enabled continuous72hour runs without intervention。
7. تجارتي خيالات
Our directfromfactory model provides significant value across several tiers:
Base Equipment Price Tier: Includes core hammer mill with standard motor mount， toolless access panels， one set of standard hammers & اسڪرين，and basic documentation。 Priced competitively against traditional distributors。
Optimized Configuration Tier（Most Common）: Includes base equipment plus applicationspecific features： multidirection hammers， segmented grates/screens， premium bearings，and vibration sensor pads。 This tier delivers the optimal balance of upfront investment和longterm operational savings。
اختياري خاصيتون & واڌارو：
Advanced Wear Packages（e.g., tungsten carbide tips）
Integrated Metal Detector & Tramp Release System
Full PLC Control Package with HMI
Spare Parts Kits（Year1/Year2）
Custom Paint & Corrosion Protection
Service Packages Available Separately：
1. ڪميشن ڪرڻ & آپريٽر ٽريننگ
2. Annual Inspection & Condition Report
3. مڪمل سروس سار سنڀال جا معاهدا
Financing options are available through partner institutions including equipment leasing structures that allow youto preserve capital while upgrading your production line。
8.FAQ
Q1： Is this hammer mill compatible with my existing feed conveyor和discharge system？
A1： Our engineering team provides comprehensive interface drawings during the quotation process。 Standard inlet/outlet flanges can be adaptedto match most existing ducting/conveyorswith simple transition pieces。
Q2： How does this solution impact my plant’s overall energy consumption？
A2： Field data shows our optimized rotor dynamics和efficient chamber design can reduce specific energy consumptionby up18%。 The potential savings depend on your materialand target size； our team can provide an estimate based on your sample analysis。
Q3： What isthe typical lead timefor delivery？
A3： For standard modelsin the optimized configuration tierlead times range from8to14weeks exworks depending on current order volumeand model complexity Custom configurations may require additional engineering time
Q4 ： Are wear parts readily availableand how do pricing compare？
A4 ： As themanufacturer we guarantee supplyof all mechanical wear parts We maintain strategic stockof common items Our pricingfor genuine wear partsis typically1020% below aftermarket suppliers due todirect sales structure ensuring qualityand fit
Q5 ： What kindof performance guarantee doyou offer？
A5 ： We guarantee mechanical performance against defectsin materialsand workmanshipfor a standard period Furthermore we provide throughputand power consumption guarantees based on certified testingof your provided material samples prior topurchase
Q6 ： Can themill be reconfiguredfor adifferent applicationin future？
A6 ： Yes The modular design allowsfor significant reconfiguration Changing rotor speed（via VFDor sheaves）hammer type screen apertureand liner platescan adaptthe unitfor new materials This futureproofsyour capital investment
Q7 ： Do you provide foundation drawingsand installation support？
A7 ： Yes Detailed foundation planswith dynamic load dataare includedwith every order We offer optional onsite commissioning supervisionby our field engineers
