Harga Hammer Mill ODM Manufacturer Brochure
ايڇ 1: Industrial Hammer Mill Solutions for Predictable, HighVolume Size Reduction
ذيلي سر: Addressing the core operational and financial challenges in primary and secondary crushing for mining, مجموعي, ۽ صنعتي معدنيات.
1. PAINPOINT driven اوپننگ: The True Cost of Inefficient Size Reduction
Your comminution circuit is the heart of your operation, yet its performance directly impacts your bottom line through maintenance costs, توانائي جو واھپو, and throughput consistency. ڇا توهان انهن مسلسل چئلينج کي منظم ڪري رهيا آهيو?
اڻ شيڊول بند وقت: بار بار, unpredictable failures of wear parts and rotors halt production. Every hour of stoppage represents significant lost revenue and cascading delays.
اعلي آپريشنل خرچ: Excessive energy draw per ton processed, coupled with the recurring cost of premature hammer replacement and screen changes, منافعي جي مارجن کي ختم ڪري ٿو.
متضاد پيداوار جي درجه بندي: Uncontrolled particle size distribution leads to downstream processing inefficiencies, affecting product quality and creating bottlenecks in subsequent stages like milling or mixing.
مواد سنڀالڻ جا مسئلا: Poorly configured hammer mills can struggle with feed variability—from wet, sticky aggregates to abrasive ores—causing clogging, گھٽ ظرفيت, and increased operator intervention.
پلانٽ مينيجرز لاءِ مرڪزي سوال هي آهي: توهان ڪيئن حاصل ڪري سگهو ٿا هڪ وڌيڪ قابل اعتماد, costcontrolled, and consistent particle size reduction process that aligns with your production targets?
2. پيداوار جو جائزو: HeavyDuty Hammer Mill for Industrial Comminution
This industrial hammer mill is engineered for highcapacity crushing of mediumhard to soft materials. It operates as a key component in primary, ثانوي, or tertiary reduction circuits across mining, کوٽڻ, سيمينٽ جي پيداوار, ۽ صنعتي معدني پروسيسنگ.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Material is introduced via vibratory feeder or conveyor into the mill’s feed hopper.
2. اثر گھٽائڻ: کاڌ خوراڪ جي مواد کي تيزيءَ سان گھمندڙ ھٿيارن سان ماريو ويندو آھي (هڪ Heavyduty روٽر تي نصب) and is shattered against the rigid breaker plates.
3. سائز جي درجه بندي: Crushed particles pass through a perforated screen grate encircling the rotor chamber; final particle size is determined by screen aperture selection.
4. خارج ٿيڻ: Sized material exits the mill housing via gravity or pneumatic system for transport to the next process stage.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: چونا پٿر, جپسم, ڪوئلو, خراب ٿيل شيل, مجموعا, تعميراتي مواد ٻيهر استعمال ڪيو (ڪنڪريٽ / اسفالٽ), certain industrial salts.
حدون: تمام سخت لاء سفارش نه ڪئي وئي آهي (>6 محسن), انتهائي خراب مواد (مثال, گرينائيٽ, ڪوارٽزائٽ) as a primary crusher without exceptional wear considerations. Efficiency decreases significantly with very highmoisture content feeds without design modifications.
3. بنيادي خاصيتون: Engineered for Operational Superiority
Our hammer mill design focuses on translating robust engineering into measurable operational benefits.
Reversible روٽر سسٽم | ٽيڪنيڪل بنياد: سميٽري روٽر ڊيزائن کي اجازت ڏئي ٿو آخري فورنڊ گردش ريورسل | آپريشنل فائدا: Doubles service life of hammers by utilizing both cutting edges before replacement; minimizes rotor imbalance issues | ROI اثر: تائين گھٽائي ٿو هٿيارن جي فهرستن جي قيمتن کي 50% ۽ وڏي خدمت جي وقفن کي وڌايو
ورهايل وير لائينر | ٽيڪنيڪل بنياد: Bolton manganese steel or AR plate sections lining the mill interior | آپريشنل فائدا: Enables targeted replacement of only worn sections; drastically reduces liner changeout time from days to hours | ROI اثر: Cuts liner maintenance downtime by approximately 60% and lowers parts expenditure
Dynamic Screen Exchange System | ٽيڪنيڪل بنياد: Hinged or sliding access doors combined with segmented screen cages | آپريشنل فائدا: Allows for rapid screen grate inspection and replacement without major disassembly | ROI اثر: ٻوٽن جي دستيابي کي وڌائي ٿو; facilitates quick product size changes to meet different spec orders
وائبريشن مانيٽرنگ پورٽس | ٽيڪنيڪل بنياد: Integrated sensor ports on bearing housings for continuous condition monitoring | آپريشنل فائدا: Enables predictive maintenance scheduling by detecting early signs of imbalance or bearing wear | ROI اثر: تباهي واري ناڪامي کي روڪي ٿو; transforms maintenance from reactive to planned
HeavyDuty روٽر اسيمبلي | ٽيڪنيڪل بنياد: Forged steel rotor discs on a hightensile shaft with precision balancing at operating speed | آپريشنل فائدا: اڻ کٽندڙ شين مان جھٽڪو کڻڻ; provides stable operation under variable feed conditions with minimal vibration | ROI اثر: Ensures higher machine longevity (اڪثر 2030% گهڻي خدمت زندگي) and protects downstream equipment from vibration damage
Air Assist Systems (اختياري) | ٽيڪنيڪل بنياد: Controlled airflow through the grinding chamber regulated by fan or external blower | آپريشنل فائدا: Mitigates heat buildup in dry grinding; reduces plugging risk with slightly damp materials; improves discharge efficiency | ROI اثر: مشڪل حالتن ۾ درجه بندي جي ذريعي رکي ٿو; prevents output loss due to seasonal material moisture variance
4. مقابلي جا فائدا
Field data from comparative operations shows measurable improvements across key performance metrics.
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي هامر مل حل | دستاويزي فائدو |
| : | : | : | : |
| Tonnage في لباس حصو قيمت (Abrasive Mat.)| $ايڪس في ٽين پروسيس ٿيل| $0.85ايڪس في ٽين پروسيس ٿيل| 15% گھٽ قيمت |
| اسڪرين جي تبديلي جو وقت (مڪمل سيٽ) | 812 ڪلاڪ| 35 ڪلاڪ| ~ 60% تيز |
| توانائي جو واھپو (kW/h per ton) | مواد جي لحاظ کان مختلف آهي| تائين 10% گھٽتائي حاصل ڪرڻ| Through optimized rotor kinetics & reduced fan load |
| آپريشنل دستيابي (شيڊول ٿيل) |>92% |>96%| Increased throughput potential |
| شور جي سطح تي 1 ميٽر (ڊي بي اي) |>105 ڊي بي اي|<100 dBA with optional enclosures| بهتر ڪم سائيٽ جي تعميل & operator environment |
5. ٽيڪنيڪل وضاحتون
وضاحتون ماڊل تي منحصر آهن; below represents a midrange industrial unit.
گنجائش جي حد: 50 - 400 ٽي پي ايڇ (مواد جي کثافت تي منحصر آهي, کاڌي جي ماپ, target product size)
روٽر قطر / ويڪر: 48” x 48” up to 72” x 96”
ڊرائيو پاور جي گهرج: 250 ايڇ پي - 1500 ايڇ پي (186 kW - 1119 ڪلواٽ), electric motor driven via Vbelt or direct coupling.
روٽر اسپيڊ رينج: 600 - 1500 آر پي ايم (optimized for application)
تعميراتي مواد: Main housing fabricated mild steel; Wear surfaces AR400/500 steel or replaceable manganese castings; Hammers forged alloy steel with multiple hardfacing options.
جسماني طول و عرض (عام): خاص طور تي مختلف آهي; مثالي نموني فوٽ پرنٽ تقريبن. L6m x W4m x H4m.
فيڊ سائيز وڌ ۾ وڌ: Up to 12” cube (subject to material friability).
پيداوار جي سائيز جي حد: کان <1/4" جي طرف <2”, primarily controlled by screen selection.
آپريٽنگ ماحول: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي جي تعمير جو معيار; explosionproof motors available for combustible dust applications.
6. درخواست جا منظر
Aggregate Production Plant – Limestone Quarry
چيلنج: Existing secondary crusher produced excessive fines (<3ايم ايم) exceeding required product blend specs while struggling with occasional clay pockets causing downtime for cleanout.
حل: Implementation of a heavyduty hammer mill configured with a larger screen grate opening and airassist system.
نتيجا: Fines generation reduced by ~18%, meeting target gradation consistently. The airassist system prevented clay adhesion issues. Overall circuit throughput increased by an estimated 12% due to reduced recirculating load.
Mineral Processing Facility – Industrial Gypsum
چيلنج: Need to crush natural gypsum rock and recycled gypsum wallboard to a uniform <3/4” feed for a calcining kiln. High wear rates on existing equipment were driving unsustainable parts costs.
حل: Installation of a hammer mill featuring a reversible rotor and segmented wear liners specifically designed for moderate abrasion.
نتيجا: Wear part life extended by over 40%. The reversible rotor system cut scheduled maintenance time in half. Product uniformity improved kiln feed consistency.
7. تجارتي خيالات
We structure our offerings to provide flexibility aligned with your capital planning and operational needs.
سامان جي قيمت جا درجا:
Tiered based on capacity/robustness:
1. معياري فرض ماڊلز (<150 ٽي پي ايڇ): For consistent feeds in less abrasive applications.
2 .HeavyDuty ماڊلز (300 ٽي پي ايڇ): Customengineered rotors & bearings for maximum uptime in demanding continuous operations.
اختياري خاصيتون & واڌارو:
Wear package upgrades (پريميئم مصر), fullyenclosed acoustic housings , مربوط ڌاتو ڳولڻ / ٽرام لوھ رليف سسٽم , PLCbased control packages with amp monitoring , special coatings for corrosive environments.
سروس پيڪيجز:
Available postinstallation:
Preventive Maintenance Inspections,
Onsite Rotor Rebalancing & متحرڪ جاچ,
گارنٽيڊ انوینٽري هولڊنگ سان پارٽس ڪٽ پائڻ,
Annual Performance Audits.
فنانسنگ جا اختيار:
Flexible commercial leasing structures are available through partners , often allowing the equipment investment to be treated as an operational expense . Turnkey installation contracts can be provided inclusive of foundation design , ڪميشن ڪرڻ , ۽ آپريٽر ٽريننگ .
FAQ
Q1 How do I determine if my material is suitable for a hammer mill versus another crusher type?
A suitability assessment based on your material’s hardness abrasiveness moisture content desired reduction ratio can be conducted We provide laboratory testing support
Q2 آرڊر پليسمينٽ ڪميشننگ کان وٺي عام ليڊ ٽائيم ڇا آهي?
For standard heavy duty models lead time is typically weeks Custom configurations may require weeks depending scope
Q3 Can existing motor drives gearboxes be used with your mills?
Our engineering team can review your existing drive specifications compatibility often possible saving capital cost
Q4 How does implementation affect my overall plant footprint flow?
Our technical proposals include detailed layout drawings integration studies ensure minimal disruption optimal material flow during installation
Q5 What guarantees are provided regarding performance capacity?
We provide mechanical warranty Performance guarantees throughput power consumption are established contractually based agreed test protocols post commissioning
Q6 Are spare parts readily available globally?
We maintain regional warehouse inventories critical wear parts rotors ensuring support Our guaranteed parts supply program offers further security
Q7 ڪهڙي آپريٽر ٽريننگ ڏني وئي?
Comprehensive training covering safe operation routine maintenance troubleshooting procedures provided both at commissioning via ongoing digital resources
