هامر مل جي درآمد ڪندڙ نموني جي قيمت
1. PAINPOINT driven اوپننگ
Are you managing material processing operations plagued by inconsistent particle size, excessive equipment wear, ۽ اڻڄاتل سار سنڀال توهان جي پيداوار واري لائن کي روڪيندي? The true cost of a substandard hammer mill extends far beyond its initial purchase price. Consider the recurring expenses: frequent replacement of hammers and screens due to improper metallurgy or design, leading to thousands in annual parts costs. Downtime for screen changes and unclogging, which can halt an entire processing circuit for hours. Energy inefficiency from mills that draw excessive power for a given throughput, directly impacting your operational budget. The resulting product inconsistency can cause downstream process issues and compromise final product quality specifications.
Is your current equipment delivering a reliable return on investment? How much productivity is lost to maintenance intervals? اهو وقت آهي جائزو وٺڻ جو هڪ حل انجنيئر ڪيل ملڪيت جي مجموعي قيمت لاءِ.
2. پيداوار جو جائزو
جي هامر مل جي درآمد ڪندڙ نموني جي قيمت represents a class of industrialgrade hammer mills designed for rigorous sample preparation and lighttomedium duty processing in mining, mineral laboratories, and smallscale production. This equipment is engineered to reduce dry, brittle materials—such as ore samples, مجموعا, or industrial minerals—to a consistent analytical fineness.
آپريشنل ڪم فلو:
1. ڪنٽرول ٿيل فيڊ: Material is introduced via a feed hopper, often with rate control, پيسڻ واري ڪمري ۾.
2. اعلي اثر گھٽائڻ: گھمڻ وارو ھٿ (ٻرندڙ يا سخت) بار بار مواد کي مارڻ, fragmenting it against the chamber’s wear liners and sizing screen.
3. درست ماپ: Particles are reduced until they can pass through the perforations of the surrounding screen cylinder, which dictates the final top particle size.
4. موثر خارج ٿيڻ: Sized material exits the mill via gravity or pneumatic assistance for collection.
ايپليڪيشن جو دائرو & حدون:
لاء مثالي: Dry, nonfatty materials with Mohs hardness typically below 6; batch or continuous sample preparation; pilot plant studies; crushing coal, چونا پٿر, جپسم.
اهم حدون: گندي لاء مناسب ناهي, چپچپا, or fibrous materials without significant modification. Highsilica or extremely abrasive feeds will accelerate wear rates beyond economical operation.
3. بنيادي خاصيتون
موٽڻ لائق & Interchangeable Hammers | ٽيڪنيڪل بنياد: Symmetrical hammer design with multiple leading edges | آپريشنل فائدا: Operators can reverse or rotate hammers to utilize all wear edges, doubling service life before replacement | ROI اثر: Reduces consumable parts inventory costs and frequency of changeout downtime by up to 50%
HeavyDuty اسڪرين ڪارٽريج سسٽم | ٽيڪنيڪل بنياد: Perforated screen mounted in a quickrelease frame | آپريشنل فائدا: مڪمل اسڪرين جي ھيٺان تبديلي کي فعال ڪري ٿو 10 minutes versus traditional bolted designs requiring 30+ منٽ | ROI اثر: Minimizes nonproductive labor time and increases plant availability for sampling campaigns
متحرڪ توازن & HeavyDuty Bearings | ٽيڪنيڪل بنياد: Factorybalanced rotor assembly on oversized spherical roller bearings | آپريشنل فائدا: آپريشنل رفتار تي تباهي واري کمپن کي ختم ڪري ٿو, ensuring smooth running and protecting shaft integrity | ROI اثر: Extends critical component lifespan by years, preventing catastrophic bearing failure and associated repair costs
سڌو ڊرائيو ملائڻ | ٽيڪنيڪل بنياد: موٽرٽرورٽر ڪنيڪشن لچڪدار ڪپلنگ ذريعي (ويبلٽس نه) | آپريشنل فائدا: Eliminates belt slippage and maintenance; delivers near 99% پاور ٽرانسميشن ڪارڪردگي | ROI اثر: Lowers energy consumption for the same throughput compared to beltdriven systems and removes belt replacement costs
Segmented Wear Liner Protection | ٽيڪنيڪل بنياد: Boltin replaceable liner plates made from abrasionresistant steel (AR400/500) | آپريشنل فائدا: Protects the mill housing from wear; individual plates can be replaced as needed instead of the entire housing | ROI اثر: Preserves the capital asset's value and defers major housing refurbishment expenses indefinitely
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (داخلا ليول ملز) | Harga Hammer Mill Importer Solution | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪرين جي تبديلي جو وقت| 2535 منٽ (ڇڪيل) | <10 منٽ (ڪارٽريج سسٽم) | ~70% تيز |
| Hammer Service Life| Singleuse edge design | Four usable edges (موٽڻ لائق) | 300% واڌارو |
| Power Transmission Loss| 58% (Vbelt systems) | <1% (direct drive coupling) | ~85% reduction in losses |
| Annual Bearing Service Risk| Higher due to vibration exposure | Significantly reduced via balanced rotor & oversized بيرنگ| Field data shows ~60% fewer bearingrelated interventions |
5. ٽيڪنيڪل وضاحتون
قابليت / درجه بندي: Batch capacities from 5kg to 50kg dependent on material density and target fineness; continuous throughput up to 12 MT/hr for pilot applications.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو کان وٺي 5.5 kW کان 22 ڪلواٽ (7.5 HP کان 30 ايڇ پي), معياري صنعتي voltages لاء ترتيب (380V415V/50Hz common).
مواد جي وضاحت: Contact components constructed from hardened carbon steel; hammers available in Mnsteel or Chromesteel alloys; optional stainlesssteel construction for corrosionsensitive applications.
جسماني طول و عرض: Typical footprint of ~1.5m x 1m; weight approximately 450800kg depending on model size.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures of 20°C to +40°C; dusttight bearing housings suitable for typical indoor industrial or sheltered outdoor environments.
6. درخواست جا منظر
معدنيات جي ڳولا جي ليبارٽري | چيلنج: A highvolume exploration lab faced bottlenecks in sample preparation due to slow screen changes and inconsistent grind size between batches, risking assay accuracy. Manual unclogging was a frequent safety concern.| حل: Implementation of two Harga Hammer Mill Importer Sample units with quickchange screen cartridges and calibrated feed controllers.| نتيجا: Sample throughput increased by 40%. Particle size consistency improved significantly (<2% variance between batches). Screen changeoverrelated downtime was reduced by over an hour per day per technician.
SmallScale Aggregate Processing Plant| چيلنج:A producer of specialty sands experienced excessive downtime from premature hammer wear when processing abrasive silicabased materials.Unplanned stoppages disrupted loadout schedules.| حل:Sourcing a Harga Hammer Mill Importer Sample equipped with proprietary tungstentipped hammers and segmented AR500 wear liners.| نتيجا:Hammer life extended from 60 operational hours to over 250 hours.Reliability allowed the plant to meet weekly production targets consistently,saving an estimated $8k annually in parts and labor.
7. تجارتي خيالات
Equipment pricing tiers are typically structured around drive power capacity and construction material:
معياري درجي: Carbon steel construction with Mnsteel hammers for generalpurpose nonabrasive materials.
HeavyDuty ٽائر: Enhanced AR steel liners,tungstencarbide hammer options,and upgraded bearings for abrasive applications.
Optional features include integrated cyclones/dust collectors,متغير فریکوئنسي ڊرائيو (وي ايف ڊيز)رفتار ڪنٽرول لاء,۽ خودڪار lubrication نظام.
Service packages range from basic commissioning support to comprehensive annual maintenance contracts covering inspection,لوڻ جي فراهمي,and priority parts fulfillment.Financing options through partner institutions may include equipment leasing or term loans tailored to capital expenditure cycles.
8. FAQ
1.ق:What is the typical particle size range achievable?
A.With interchangeable screens,sizes from approximately <100 microns up to several millimeters can be achieved.Material characteristics significantly influence final sizing.
2.ق:توهان جي ادائگي جا شرط ڇا آهن?
A.We require a deposit upon order confirmation.The balance is due prior to shipment.Terms may vary based on order history.
3.ق:ڪهڙا دستاويز مهيا ڪيا ويا آهن?
A.Each unit ships with detailed mechanical drawings,a parts manual,مطابقت جي سرٽيفڪيٽ,and basic operating instructions.Full installation guides are available.
4.ق:What is not covered under warranty?
A.Consumable wear items like hammers,اسڪرين,and liner plates are excluded.Warranty covers manufacturing defects in major components like the housing,موٽر,and main shaft under normal use.
5.ق:What lead time should we expect?
A. معياري ماڊلز لاءِ,inventory allows shipment within weeks.Customconfigured units require fabrication time.Precise lead times are confirmed upon order inquiry based on current production schedules
