Harga Hammer Mill Distributors Procurement
1. PAINPOINT driven اوپننگ
Are you managing inconsistent particle size, excessive wear part costs, and unplanned downtime in your size reduction process? Inefficient hammer mill operation directly impacts your bottom line through higher energy consumption per ton processed, frequent screen changes, and production bottlenecks. انهن چئلينجن تي غور ڪريو: Are you experiencing premature hammer wear that increases your costperton metric? Is unscheduled maintenance halting your processing line for hours? Are you struggling with product uniformity, هيٺيون وهڪرو معيار ڪنٽرول مسئلن جي اڳواڻي? The procurement of a highperformance ھٿيار جي چکی is not merely an equipment purchase; it is a strategic decision to address these persistent operational costs.
2. پيداوار جو جائزو
This product description details a heavyduty industrial ھٿيار جي چکی designed for highvolume reduction of mediumhard to soft materials. آپريشنل ڪم فلو قابل اعتماد لاء انجنيئر ڪيو ويو آهي: (1) Feed material is introduced via a controlled inlet, (2) Rapidly rotating hammers impact and shear material against the grinding chamber lining, (3) Reduced particles exit through a interchangeable screen that dictates final particle size, (4) Processed material is conveyed via pneumatic or mechanical discharge. هي سامان پروسيسنگ جي مجموعي لاء لاڳو ٿئي ٿو, چونا پٿر, recycled construction materials, ۽ ڪجهه صنعتي معدنيات. Its design is not suited for highly abrasive materials like silica sand or extremely hard ores without significant configuration for specialized alloys.
3. بنيادي خاصيتون
متحرڪ روٽر توازن | ٽيڪنيڪل بنياد: ڪمپيوٽرائيزڊ متحرڪ توازن پوسٽ اسيمبلي | آپريشنل فائدا: Eliminates harmonic vibration at full operational RPM, protecting main bearings and foundation | ROI اثر: هڪ اندازي مطابق بيئرنگ سروس جي زندگي کي وڌايو 40%, reducing replacement part and labor costs.
موٽڻ لائق & MultiWear Edge Hammers | ٽيڪنيڪل بنياد: Symmetrical hammer design crafted from alloy steel (مثال, AR400) | آپريشنل فائدا: Operators can rotate hammers 180° or utilize all four edges before replacement, maximizing component utility | ROI اثر: Reduces hammer inventory requirements and changeout frequency, lowering costperton for wear components.
QuickChange اسڪرين سسٽم | ٽيڪنيڪل بنياد: Hydraulic or manual slideout tray mechanism with clampfree screen segments | آپريشنل فائدا: مڪمل اسڪرين جي ھيٺان تبديلي کي فعال ڪري ٿو 30 منٽ بمقابله گھڻن ڪلاڪن | ROI اثر: Minimizes downtime during product size transitions, increasing annual throughput capacity.
HeavyDuty Monoblock Rotor | ٽيڪنيڪل بنياد: Singlepiece rotor shaft and disk assembly machined from forged steel | آپريشنل فائدا: Provides superior torque transmission and eliminates failure points at disk/shaft junctions | ROI اثر: Eliminates catastrophic rotor failure risk; فيلڊ ڊيٽا ڏيکاري ٿو a 99.5% uptime rating in 24/7 آپريشن.
DualFunction Airflow System | ٽيڪنيڪل بنياد: Integrated fan and independent air relief damper | آپريشنل فائدا: Enhances material discharge to prevent chamber clogging while allowing airflow adjustment to control dust and heat generation | ROI اثر: Improves specific energy efficiency (kWh/ٽن) by optimizing material flow through the grinding chamber.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي هامر مل حل | فائدو (% سڌارو) |
| : | : | : | : |
| اسڪرين جي تبديلي جو وقت (پورو) | 2 3 ڪلاڪ | 12,000 ڪم جا ڪلاڪ| >50% گهڻي خدمت زندگي |
مواد جي لحاظ کان مختلف آهي; based on internal testing of limestone.
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر, کان 25 TPH کان مٿي 200 TPH for standard applications.
بجلي جي گهرج: کان 150 ايڇ پي (110 ڪلواٽ) جي طرف 750 ايڇ پي (560 ڪلواٽ), configured for direct drive or Vbelt transmission.
مواد جي وضاحت: Grinding chamber liners: AR400 or Mnsteel optional. هٿيار: Throughhardened alloy steel or carbidetipped optional. Main shaft: اي ايس آئي 4140 forged steel.
جسماني طول و عرض: Typical footprint for a midrange (75 ٽي پي ايڇ) model is approximately 3m x 2m x 2m (LxWxH), excluding feed and discharge connections.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Sealed bearings and ingress protection (IP54 معيار) guard against dust and moisture.
6. درخواست جا منظر
Aggregate Plant Processing Limestone Fines
چيلنج: A quarry’s secondary crushing circuit produced excessive fines (<6ايم ايم), wasting salable product and overloading screens.
حل: Implementation of a configured ھٿيار جي چکی with coarsegrating screens to recrush oversize material while allowing inspec fines to bypass.
نتيجا: حاصل ڪيو a 22% increase in saleable manufactured sand yield and reduced recirculating load on primary screens by an estimated 35%.
اڏاوت & ڊيموليشن ويسٽ ري سائيڪلنگ
چيلنج: اي سي&D recycling facility faced rapid wear and high noise levels when processing mixed debris containing metal contaminants.
حل: Installation of a heavyduty ھٿيار جي چکی with hydraulic opening mechanism for maintenance access and a nonclogging grate design.
نتيجا: Reduced unplanned stoppages due to tramp metal jams by over 90%. Wear part life increased by 60% on processed concrete/asphalt streams.
7. تجارتي خيالات
Procurement of this ھٿيار جي چکی solution is structured across three primary tiers:
1. Base Equipment Package includes the mill with standard alloy hammers/linesr , موٽر ڊرائيو گارڊز ,and starter .
2.Optional Features include advanced vibration monitoring sensors , خودڪار lubrication نظام , carbide wear packages ,and sounddampening enclosures .
3.Service Packages range from basic commissioning support to comprehensive multiyear planned maintenance agreements including wear part inspections .
Financing options include capital lease agreements operating leases ,and rentaltoown structures tailored to balance cash flow with operational need . Pricing reflects build specification ; our engineering team provides detailed quotations based on your specific feedstock analysis .
8.FAQ
Q What information do you need to confirm if this hammer mill is compatible with our existing process?
A Provide feedstock analysis including moisture content abrasion index Hardgrove Grindability Index if available )and desired input/output particle sizes . Existing plant layout constraints are also helpful .
Q How does this hammer mill impact overall plant energy consumption?
A Field data indicates specific energy consumption improvements of 1020% versus older designs primarily due optimized rotor dynamics airflow management reducing wasted kinetic energy .
Q What are typical lead times from order placement commissioning?
A For standard configurations lead time ranges 1620 هفتا . Expedited builds may be available ;consult commercial terms .
Q Are wear parts readily available what their expected lifetime?
A Highwear components hammers screens liners )are stocked regionally . Lifetime varies by application but under typical limestone processing expect 5001200 operating hours per hammer edge .
Q Does the commercial offer include installation supervision operator training?
A Commissioning supervision operator training are included as optional line items within our service packages recommended ensure optimal setup longterm performance .
Q Can the mill be reconfigured different product sizes easily?
A Yes the quickchange screen system allows transition between different product gradations minimal downtime typically requiring only screen swap motor speed adjustment .
Q What warranty provided major components ?
A Structural components carry a 5year warranty against defects . Rotor assembly bearings carry 2year warranty . Full terms conditions are provided within quotation documents
