Gyratory Crusher هول سيلر ڪوٽا
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دستيابي توهان جي بنيادي ڪرشنگ سرڪٽ جي منافعي کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire processing line. Common challenges with outdated or underperforming primary crushers include:
سار سنڀال لاءِ اضافي وقت: Frequent liner changes and unexpected mechanical failures can halt your entire operation, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي آپريشنل خرچ: Rising energy consumption per ton of processed material and the laborintensive nature of routine servicing directly impact your bottom line.
نامناسب کاڌو سنڀالڻ & ذريعي: پلنگ, uneven feed distribution, and inability to handle variable ore hardness lead to suboptimal capacity and product size distribution.
وقت کان اڳ واري لباس جي ناڪامي: Improper crushing chamber design leads to accelerated abrasion on mantles and concaves, driving up your costperton for consumables.
Is your current primary crusher delivering the reliable throughput and predictable operating cost required in today's market? The solution lies in selecting a gyratory crusher engineered to address these exact pain points.
2. پيداوار جو جائزو: گيريٽري ڪرشر
A gyratory crusher is a stationary compressive crushing unit central to hightonnage mining and aggregate operations. It is designed for firststage, primary crushing of runofmine ore or blasted quarry rock into a size suitable for conveyor transport and secondary processing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large dump trucks or loaders deposit material into the topmounted feed hopper.
2. ڇڪڻ وارو عمل: The central shaft, fitted with a mantle, gyrates within a stationary concave liner. The eccentric motion creates a progressive compressive crushing action.
3. پيداوار جي خارج ٿيڻ: Crushed material falls by gravity through the narrowing gap at the bottom of the chamber (the closedside setting) onto a discharge conveyor.
ايپليڪيشن جو دائرو: Ideal for very highcapacity applications (عام طور تي >1,000 tph) requiring continuous operation on hard, گرينائيٽ وانگر ٻرندڙ مواد, لوهه, and copper ore.
اهم حدون: هڪ مستحڪم جي ضرورت آهي, مضبوط ڪنڪريٽ بنياد. Higher initial capital cost compared to large jaw crushers. Not suitable for portable plants or lowtonnage operations.
3. بنيادي خاصيتون
Patented Concave Profile | ٽيڪنيڪل بنياد: اصلاح ٿيل نپ زاويه & crushing chamber geometry | آپريشنل فائدا: Promotes interparticle crushing for finer initial product size & reduces slabby output | ROI اثر: Reduces load on downstream circuits by up to 15%, lowering overall system energy cost.
Integrated Intelligent ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Realtime pressure & position sensors with PLC automation | آپريشنل فائدا: Automatically compensates for liner wear & adjusts for optimal power draw | ROI اثر: Maintains consistent throughput & product size, maximizing yield over full liner life.
TopService Design | ٽيڪنيڪل بنياد: Simplified maintenance access from above the crusher | آپريشنل فائدا: محفوظ ڪري ٿو, rapid mantle changeouts without personnel entering the pit | ROI اثر: منصوبابندي ڪيل سار سنڀال جي وقت تائين گھٽائي ٿي 30% versus traditional designs.
Hydroset® Tramp Release & ٺاھ جوڙ | ٽيڪنيڪل بنياد: Hydraulic cylinders support the main shaft | آپريشنل فائدا: Allows remote adjustment of CSS for product control & automatically releases tramp iron | ROI اثر: Protects against costly damage events; enables process adjustments in minutes vs. ڪلاڪ.
Lube System with Filtration & نگراني | ٽيڪنيڪل بنياد: Dualcircuit oil circulation with temperature control | آپريشنل فائدا: Ensures consistent bearing lubrication under high load; extends component life | ROI اثر: تباهي واري بيئرنگ ناڪامي کي روڪي ٿو; فيلڊ ڊيٽا ڏيکاري ٿو a 40% ناڪامي جي وچ ۾ وچولي وقت ۾ اضافو (ايم بي ايف).
HeavyDuty Spider & Mainframe Casting | ٽيڪنيڪل بنياد: Highstrength alloy steel with computervalidated design | آپريشنل فائدا: Provides structural integrity to withstand decades of highload cyclic stress | ROI اثر: Eliminates risk of frame fatigue failure; ensures longterm asset integrity over a 30+ سال جي عمر.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | اسان جي Gyratory کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | 92 94% | 96%+ (دستاويز ٿيل) | +35% |
| توانائي جي ڪارڪردگي (kWh/tonne) Baseline = Hard Granite| 0.8 1.0 kWh/t| 0.65 0.75 kWh/t| 18% |
| لائنر زندگي (Million Tonnes Processed) Varies by Material| Sitespecific; often inconsistent| Extended by patented profile & alloy| +1525% |
| Mean Time To Repair (MTTR Mantle Change)| 24 36 ڪلاڪ| <18 ڪلاڪ| 33% |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 2,000 ختم ڪرڻ 10,000 ٽين في ڪلاڪ (tph), ماڊل ۽ فيڊ مواد تي منحصر ڪري ٿو.
Motor Power Requirement: Typically from 450 kW تائين 1,200 ڪلواٽ (600 1,600 ايڇ پي), supplied at either medium voltage (مثال, 6.6kV) or low voltage.
فيڊ کولڻ: گپ سائيز کان 1,000 mm تائين 1,500 mm standard.
مواد جي وضاحت: Mainframe constructed from normalized steel castings; concaves and mantles available in premium manganese steel alloys or composite metal matrix options.
جسماني طول و عرض / پيرن جو نشان: ماڊل جي لحاظ کان مختلف آهي; example model requires ~7m x ~7m foundation area excluding feed hopper.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 40°C to +50°C with appropriate lubrication systems and housing options.
6. درخواست جا منظر
وڏي پيماني تي ڪاپر مائن جي توسيع
Challenge A major South American operation needed to increase plant throughput by 25%. Their existing primary circuit was unreliable, causing frequent bottlenecks and unpredictable maintenance shutdowns.
Solution Installation of two new heavyduty gyratory crushers with intelligent control systems as the cornerstone of their expansion project.
Results Achieved sustained throughput of over 6 ,500 tph each . Plant availability increased by 4 .2 % , meeting expansion targets while reducing specific energy consumption by 0 .15 kWh/t .
HighAbrasion Aggregate Quarry
Challenge A North American granite quarry faced unsustainable costs due to premature wear part failure every 6 –8 weeks , alongside high energy bills .
Solution Replaced an older crusher with a modern gyratory unit featuring our advanced concave profile and optional metal matrix liners .
Results Liner life extended to an average of 14 هفتا . توانائي جو استعمال في ٽين گھٽجي ويو 19 % . The resulting lower costperton secured a key longterm supply contract .
7. تجارتي خيالات
اسان جا گريٽري ڪرشر پيش ڪيا ويا آهن ترتيب ڏنل قيمتن جي درجي ۾ ماپ جي گنجائش ۽ فيچر سيٽ جي بنياد تي:
معياري ڊيوٽي سيريز: For consistent , nonabrasive feeds . Includes core reliability features .
Heavy Duty Series ( Recommended for most mining applications ) : Includes all features listed in Section 3 , with enhanced wear packages .
Extreme Duty Series: For maximum abrasion resistance , includes premium alloys , advanced monitoring sensors , and extended warranty .
Optional features include dust suppression seals , خودڪار lubrication نظام , and advanced predictive maintenance sensor packages .
We offer comprehensive service agreements covering planned maintenance , parts supply at preferential rates , ۽ 24 /7 remote technical support . Financing options including leasetoown structures and projectbased capital expenditure plans are available through our partners .
8.FAQ
Q What are the foundation requirements for installing this equipment ?
A Detailed geotechnical specifications are provided . Generally it requires a significant mass of reinforced concrete ; our engineering team supplies full foundation drawings and load data .
Q How does this equipment integrate with our existing PLC / SCADA system ?
A The intelligent control system uses standard industrial communication protocols( مثال, Modbus TCP/IP , OPC UA ) allowing seamless data integration into your plantwide control room .
Q What is the typical delivery lead time ?
A Lead times vary by model specification but generally range from 9 –14 months exworks due to heavy casting requirements . We maintain critical spare parts inventory regionally .
Q Can you provide assistance during commissioning ?
A Yes we include supervised commissioning as standard along with comprehensive operator training programs conducted at your site .
Q What financing options are available ?
A We work with several equipment finance specialists offering operating leases capital leases or tailored purchase plans typically ranging from 3 –7 years .
Q How do you guarantee performance ?
A Performance guarantees for capacity power drawand product sizingare contractually established based on agreed feed material characteristicsand site conditions
Q Are wear parts readily available ?
A We maintaina global networkof certified parts warehouses ensuring availability Critical wear partslike mantleand concave kitsare often stocked regionallyfor rapid dispatch
