Gyratory Crusher Oem فئڪٽري فهرست
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دستيابي توهان جي بنيادي ڪرشنگ سرڪٽ جي منافعي کي ختم ڪري رهيا آهن? پلانٽ مئنيجر ۽ انجنيئرنگ ٺيڪيدار مسلسل نازڪ چئلينجن کي منهن ڏين ٿا انهن جي پرائمري گريٽري ڪرشرن سان: excessive liner wear leading to high consumable costs, unscheduled downtime for mantle changes that halts the entire process flow, and inconsistent feed opening performance causing bottlenecks in downstream operations. ان کان سواء, the high energy consumption of an inefficient crusher directly impacts your bottom line, while the complexity of maintenance requires specialized labor and extends repair windows. How do you increase throughput while controlling maintenance costs? Can you achieve greater reliability without compromising on feed size or reduction ratio? The solution requires equipment engineered not just for performance, but for total operational cost management.
2. پيداوار جو جائزو
جي [ٺاهيندڙ جو نالو] Primary Gyratory Crusher is a heavyduty compression crusher engineered for the first stage of size reduction in hightonnage mining and aggregate operations. Its core function is to accept runofmine or quarry feed material and reduce it to a conveyable size for further processing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: Large feed material is directed into the crushing chamber via a feed hopper and spider.
2. Compressive Crushing: The mantle gyrates within the concave liners, applying compressive force to break particles against themselves and the chamber walls.
3. جيترقي پسند گهٽتائي: Material travels down the chamber, undergoing repeated compression until it reaches the required discharge size.
4. خارج ٿيڻ: ڪرش ٿيل پراڊڪٽ کولہو جي تري ۾ ڊسچارج اوپننگ ذريعي نڪرندي آهي, dictated by the closedside setting (سي ايس ايس).
ايپليڪيشن جو دائرو & حدون:
دائرو: Hightonnage لاء مثالي (عام طور تي >1,000 tph) سخت پٿر جي کوٽائي (ٽامي, لوهه), وڏي پيماني تي مجموعي کوٽائي, ۽ صنعتي معدني پروسيسنگ. مسلسل لاء ٺهيل, 24/7 آپريشن.
حدون: Not suitable for lowtonnage operations due to high capital cost. Less effective on highly abrasive materials without specific liner metallurgy. هڪ مستحڪم جي ضرورت آهي, reinforced concrete foundation and significant headroom for installation and maintenance.
3. بنيادي خاصيتون
Patented Concave ڊيزائن | ٽيڪنيڪل بنياد: ورهايل, اصلاحي پروفائل سان واپس آڻڻ واري لائنر | آپريشنل فائدا: Increases service life by up to 30%, allows for rotation of segments to utilize full wear life evenly | ROI اثر: Reduces liner inventory costs and frequency of changeouts, قيمت گھٽائڻ
ضم ٿيل خودڪار سيٽنگ ريگيوليشن | ٽيڪنيڪل بنياد: Hydraulic piston coupled with position sensors | آپريشنل فائدا: Enables realtime CSS adjustment under load for consistent product grading; facilitates automatic overload protection (ٽرام ڇڏڻ) | ROI اثر: Maintains optimal throughput and protects downstream equipment from damage, وڌ ۾ وڌ پلانٽ اپ ٽائم
Superior Spider & بشنگ ڊيزائن | ٽيڪنيڪل بنياد: Largediameter alloy steel bushings with centralized lubrication | آپريشنل فائدا: Provides exceptional stability to the main shaft under shock loads, minimizing vibration and wear on critical components | ROI اثر: اهم اجزاء جي زندگي کي وڌايو, reduces risk of catastrophic failure requiring extended downtime
StateMonitored Lube System | ٽيڪنيڪل بنياد: Filtration unit with flow, گرمي پد, and pressure sensors tied to plant control system | آپريشنل فائدا: بهترين بيئرنگ لوبريڪيشن کي يقيني بڻائي ٿو; provides early warning diagnostics for potential issues before they cause damage | ROI اثر: قيمتي بيئرنگ ناڪامي کي روڪيو; enables predictive maintenance scheduling versus reactive repairs
TopService ڊيزائن فلسفو | ٽيڪنيڪل بنياد: All routine service tasks accessible from above via removable arms/spider | آپريشنل فائدا: Eliminates the need for personnel to work beneath suspended components; simplifies liner change procedures significantly | ROI اثر: Reduces safety risks, shortens planned maintenance downtime by up to 50%, lowering labor hours
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | [ٺاهيندڙ جو نالو] Gyratory Crusher حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر جي تبديلي جو وقت (ميجر) | 48 72 ڪلاڪ | 24 36 ڪلاڪ | ~50% تيز |
| مخصوص توانائي واپرائڻ (kWh/t) | معدنيات جي لحاظ کان مختلف آهي; بيس لائين = X kWh/t| Field data shows reductions of X15% kWh/t| تائين 15% وڌيڪ موثر |
| دستيابي (مقرر ڪيل سار سنڀال) | ~9294% availability target| حاصل ڪري ٿو >96% availability in documented cases| >2 سيڪڙو پوائنٽ ۾ اضافو |
| ملڪيت جي ڪل قيمت (5سال جو اندازو)| Based on standard liner life/energy use| گھٽ استعمال لائق خرچ + energy savings = reduced TCO| اندازي مطابق 1018% lower TCO |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: Series includes models from 4265 جي طرف 60113 (feed opening x mantle diameter in inches). گنجائش جي حد کان 2,000 mtph to over 10,000 mtph, dependent on ore characteristics and closedside setting.
بجلي جي گهرج: Installed motor power from 300 kW تائين 1 ميگاواٽ. Drive system includes heavyduty AC motor,Vbelt drive or direct drive options,and gear & pinion set.
مواد جي وضاحت: Main frame constructed from highstrength,welded steel plate. Concave liners available in manganese اسٽيل alloys, with optional chrome white iron or composite materials for highly abrasive applications.
جسماني طول و عرض & وزن: ڪل نصب ٿيل اوچائي حدن کان ~6m to >9م. Total operating weight can exceed 400 ٽين, requiring detailed foundation engineering.
ماحولياتي آپريٽنگ رينج: کان وسيع گرمي پد لاء ٺهيل 40°C کان +50°C. مٽي سيل اندروني ميڪانيزم جي حفاظت ڪن ٿا; systems can be configured for dusty or wet environments.
6. درخواست جا منظر
وڏي پيماني تي ڪاپر مائن جي توسيع
چيلنج: A tierone copper operation needed to debottleneck its primary circuit to meet increased throughput targets of 25%. The existing gyratory crusher required frequent liner changes that caused production delays.
حل: عمل درآمد a [ٺاهيندڙ جو نالو] 6089 Gyratory Crusher featuring the patented concave design and topservice layout.
نتيجا: جي هڪ مسلسل throughput اضافو حاصل ڪيو 28%. Liner service life improved by 22%, reducing annual consumable costs by an estimated $180k. Planned maintenance time was reduced by 40%.
HighAbrasion Aggregate Quarry
چيلنج: A granite quarry faced prohibitively high wear costs and inconsistent product gradation due to variable feed hardness in its primary crushing stage.
حل: Installation of a specially configured gyratory crusher with composite liners in key wear zones and integrated automatic setting regulation.
نتيجا: Wear part costs per ton were reduced by 18%. The automatic regulation maintained product gradation within a ±5mm specification over 95% آپريٽنگ وقت جي, improving downstream screening efficiency.
7. تجارتي خيالات
قيمت جا درجا: Capital pricing is modeldependent based on size/capacity tier (مثال, MediumCapacity Range vs SuperDuty Range). Pricing includes crusher assembly,موٽر,and drive guards.Base installation engineering support is typically included.
اختياري خاصيتون / پيڪيجز:
ترقي يافته آٽوميشن پيڪيج (includes remote monitoring/adjustment)
Special Wear Material Package (پريميئم مصر)
Modular Maintenance Tool Kit
Extended Environmental Protection Package
سروس پيڪيجز: Offered as annual contracts covering scheduled inspections,lube system servicing,and priority technical support.Tiered levels provide varying degrees of parts coverage/discounts.
Financing Options Available through manufacturer's financial services division include traditional capital lease,taxoriented lease structures,and projectbased financing solutions tailored for large capital expenditures.
8\. FAQ
1\. Q How does this gyratory crusher integrate with our existing plant control system?
A The crusher's PLCbased control system is designed with standard communication protocols (مثال, Modbus TCP/IP). It can be integrated as a subsystem within your wider SCADA/DCS network,facilitating centralized monitoring.
2\. Q What is the expected impact on our overall plant energy consumption?
A Field data shows that due to optimized kinematics and efficient drive design,the specific energy consumption per ton crushed can be lower than older designs.An energy audit during project planning can provide sitespecific projections.
3\. Q Are there financing options that align with our project's cash flow requirements?
A Yes.Financing structures are available that can match payments with project rampup phases or offer seasonal payment plans aligned with production cycles.Detailed proposals require review of project specifics.
4\. Q What level of technical support is provided during commissioning?
A Standard commercial terms include supervised commissioning conducted by factorytrained engineers.This encompasses initial startup,system calibration,and operator training over a defined period.
5\. Q Can this equipment handle our specific ore type which has both high hardness and abrasiveness?
A Our engineering team conducts application reviews using provided ore characteristics.We specify liner metallurgy profiles accordingly.Options like hybrid composite liners are available specifically for such challenging conditions.
6\. Q What are typical lead times from order placement to delivery?
A Lead times vary by model complexity.Current standard lead times range from X months.For critical path projects,"fasttrack" manufacturing slots may be available subjectto inquiry.
7\. Q How does your warranty structure address major components like the main shaft or eccentric assembly?
A The standard warranty covers defects in materials/workmanship.A separate,bonded warranty extensionfor major structural componentsis often available as an option providing defined coverage terms
