Gyratory کولہو ODM ڪاريگر سستو
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي بنيادي ڪرشنگ سرڪٽ جي منافعي کي? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the primary crushing stage is a critical bottleneck where failures have cascading, costly consequences. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: Bearing failures or unexpected wear part changes can halt your entire processing line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ جي قيمت.
اعلي سار سنڀال خرچ: بار بار, laborintensive liner changes and component overhauls consume both budget and valuable maintenance crew hours.
غير مطابقت رکندڙ ذريعي & پيداوار جي ماپ: Fluctuations in feed material or equipment limitations lead to poor fragmentation, placing undue stress on downstream crushers and mills, reducing their efficiency and lifespan.
اضافي توانائي واپرائڻ: An inefficiently operating primary crusher is one of the single largest power draws on site, سڌو سنئون توهان جي قيمتي ميٽرڪ کي متاثر ڪري ٿو.
Is your operation equipped with a primary crusher designed to mitigate these risks through robust engineering and intelligent design? A reliable gyratory crusher is not merely an expense but a strategic investment in plantwide stability and throughput.
2. پيداوار جو جائزو: گيريٽري ڪرشر
A gyratory crusher is a largescale, stationary primary crushing machine central to hard rock mining and hightonnage aggregate operations. It functions by utilizing a gyrating mantle within a concave hopper to compress and fragment large feed material (اڪثر حد کان وڌيڪ 1 ماپ ۾ ميٽر) into a smaller, consistent product for secondary processing.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: رنوفمين (روم) ore or large quarry rock is directed into the top of the crusher's deep, بيٺو مقدر.
2. Compressive Crushing: The eccentrically driven mantle gyrates within the stationary concave, repeatedly compressing the material against the chamber walls.
3. ترقي پسند گهٽتائي: ڪشش ثقل ۽ ڪرشنگ ايڪشن جي ڪري چيمبر مان هيٺ لهڻ سان مواد مسلسل ڪٽجي ويندو آهي.
4. خارج ٿيڻ: The nowreduced material exits through the discharge opening at the bottom, سائيز سان گڏ بند ٿيل سيٽنگ ذريعي ڪنٽرول (سي ايس ايس).
ايپليڪيشن جو دائرو & حدون:
دائرو: اعلي ظرفيت لاء مثالي (1,000+ ٽي پي ايڇ) primary crushing applications involving abrasive ores (ٽامي, سون, لوهه) ۽ سخت پٿر جو مجموعو. Excels in handling slabby material and provides continuous crushing action.
حدون: وڏي جبڑے ڪرشر جي مقابلي ۾ اعلي ابتدائي سرمائي جي قيمت. Requires a substantial foundation and elevated installation for discharge conveyor access. پورٽبل ٻوٽن يا گھٽ ٽينج آپريشن لاء مناسب ناهي.
3. بنيادي خاصيتون
Patented Concave ڊيزائن | ٽيڪنيڪل بنياد: ورهايل, alloyoptimized liners with enhanced chamber geometry | آپريشنل فائدا: تائين لائنر سروس جي زندگي کي وڌايو 30%, promotes better nip angle for more efficient crushing | ROI اثر: Reduces liner inventory costs and changeout frequency, گھٽتائي قيمت في ٽين پسائي وئي.
Integrated Intelligent ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: پاور ڊرا جي حقيقي وقت جي نگراني, دٻاءُ, and CSS with automated adjustment protocols | آپريشنل فائدا: Prevents overload conditions, optimizes throughput dynamically, پيش گوئي جي سار سنڀال جي خبرداري فراهم ڪري ٿي | ROI اثر: Maximizes energy efficiency by 515% and prevents catastrophic damage from tramp metal or feed surges.
اسپائيڊر بيس ٽاپ شيل ڊيزائن | ٽيڪنيڪل بنياد: Eliminates traditional spider arms through a reinforced singlepiece top shell | آپريشنل فائدا: Removes a major wear point, simplifies maintenance access for mantle changeouts by up to 50% تيز | ROI اثر: Directly reduces planned maintenance downtime hours, increasing annual available operating time.
HighCapacity Main Shaft & بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Forged alloy steel shaft supported by heavyduty radial and thrust bearings with advanced lubrication circuits | آپريشنل فائدا: Provides unmatched durability under peak load conditions; bearing temperature monitoring ensures reliability | ROI اثر: Eliminates unplanned failures related to the core drivetrain—the most costly source of extended downtime.
Automated Wear Part Measurement | ٽيڪنيڪل بنياد: Laserbased cavity profiling system integrated into control platform | آپريشنل فائدا: صحيح مهيا ڪري ٿي, operatorsafe measurement of mantle and concave wear without manual entry | ROI اثر: Enables optimal liner change scheduling based on actual wear data, preventing premature changes or runtofailure risks.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي Gyratory کولہو حل | دستاويزي فائدو |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو) | ~6 Months Average Life Cycle| 8+ Months Demonstrated Life Cycle| +33% سڌارو |
| توانائي جي ڪارڪردگي (kWh/ٽن) بيس لائين = 100%| ~ 0.85 1.1 kWh/tonne| Optimized range of 0.75 0.95 kWh/tonne| تائين 15% گھٽتائي |
| Mantle ChangeOut Time (Crew Hours)| 24 36 Hours Typical Downtime| 25% تيز |
| Annual Availability Target (رٿيل اسٽاپن کان سواء)| ~92 94% Availability Goal| >96% FieldVerified Availability| +24% Uptime Increase |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج & ظرف: Available in multiple sizes with nominal capacities from 1,200 ختم ڪرڻ 10,000 ٽين في ڪلاڪ, based on specific ore characteristics and closedside setting.
بجلي جي گهرج: مکيه ڊرائيو موٽر کان 300 kW تائين 800+ ڪلواٽ, فرض جي ضرورتن مطابق; complete Ehouses available.
مواد جي وضاحت: منٿ & concaves manufactured from proprietary مينگنيز اسٽيل مصر; main shaft from highstrength forged steel; base frame constructed from heavyduty fabricated steel plate.
جسماني طول و عرض & وزن: ماڊل جي لحاظ کان خاص طور تي مختلف آهي; سڀ کان وڏو يونٽ وڌي سگهي ٿو 10 اوچائي ۾ ميٽر نصب ٿيل وزن سان گڏ 500 ٽين. Foundation loading data provided for engineering.
ماحولياتي آپريٽنگ رينج: کان وسيع گرمي پد لاء ٺهيل 40°C کان +50°C. مٽي سيلنگ سسٽم معياري آهن; optional kits available for extreme arctic or tropical environments.
6. درخواست جا منظر
وڏي پيماني تي ڪاپر مائن جي توسيع
چيلنج: هڪ ٽائر 1 ٽامي جي آپريشن جي ضرورت آهي ته جيئن پرائمري کچل throughput کي وڌائڻ لاء 25% without expanding their truck dump pocket or adding building footprint due to space constraints.
حل: Implementation of a highcapacity gyratory crusher with an optimized stroke and higher motor power within an existing footprint replacement project.
نتيجا: جي هڪ مسلسل throughput اضافو حاصل ڪيو 28%. The intelligent control system managed variable ore hardness effectively, protecting downstream conveyors while meeting new tonnage targets without major structural modifications.
گرينائيٽ مجموعي کواري جديديت
چيلنج: هڪ وڏي کواريءَ کي هر وقت ضرورت کان وڌيڪ تڪليفن کي منهن ڏيڻو پيو 912 months for complete spider arm replacement on their aging primary gyratory crusher—a process taking over two weeks.
حل: Replacement with a modern spiderless top shell design gyratory crusher model sized for their future reserves.
نتيجا: Eliminated spiderrelated maintenance entirely. Planned mantle changes are now completed in under two days instead of two weeks for major overhauls—a direct recovery of over ten days of production annually while reducing labor costs.
7. تجارتي خيالات
Our gyratory crushers are offered as engineered capital solutions with clear total cost of ownership benefits.
قيمت جا درجا: ماپ / گنجائش جي بنياد تي ترتيب ڏنل (معياري ڊيوٽي, ڳري ڊيوٽي, Super Heavy Duty) with corresponding structural reinforcements and component ratings.
اختياري خاصيتون & واڌارو: Key options include advanced lubrication filtration systems fully automated setting adjustment cylinders remote diagnostic telemetry packages specialized liner alloys for specific abrasion/corrosion profiles
سروس پيڪيجز: Comprehensive support plans are available including scheduled inspection programs guaranteed parts availability programs (مثال, nextflightout spares) dedicated technical support hotline
فنانسنگ جا اختيار: We work with international financing partners to offer flexible solutions including capital lease operating lease project financing structures tailored for mining assets
8.FAQ
Q What level of foundation engineering is required?
A These are heavy dynamic load machines Detailed geotechnical analysis is required We provide full dynamic load data specifications early in project discussions enabling your civil engineers to design an appropriate foundation
سوال اهو اسان جي موجوده PLC/SCADA سسٽم سان ڪيئن ضم ٿئي ٿو?
A The crushers intelligent control system communicates via industrystandard protocols Modbus TCP/IP Profinet It can function as a standalone unit or be fully integrated into your plants central control room
Q What is the typical lead time from order placement commissioning?
A Lead times vary by model complexity but generally range between months This includes manufacturing testing disassembly shipping reassembly onsite supervision We provide detailed project milestone schedules upon quotation
Q پيش ڪيل ڪارڪردگي جي ضمانت ڏني وئي آهي?
A Yes we offer performance guarantees based on mutually agreed test protocols postinstallation These typically cover throughput capacity product size distribution PSD power consumption under defined feed conditions
Q What training is provided operators maintenance staff?
A We provide comprehensive onsite training covering normal operation emergency procedures routine maintenance tasks troubleshooting Training manuals video libraries are supplied as standard
Q Can you supply all auxiliary equipment conveyors dust suppression etc
A We act as main supplier can coordinate supply installation all associated auxiliary equipment through our network vetted partners providing singlepoint responsibility turnkey projects
