Gold Ore Crushing Equipment Wholesalers Bulk Order
1. PAINPOINT driven اوپننگ
ڇا توهان جي سون جي پروسيسنگ عملن کي غير مطابقت واري فيڊ سائيز جي ڪري محدود آهي, زيادتي لائنر پائڻ جي قيمت, ۽ غير منصوبا بند وقت? غير موثر پرائمري ڪرشنگ سڌو سنئون توهان جي سڄي بحالي واري سرڪٽ کي متاثر ڪري ٿو, ڏانهن وڃڻ:
ذريعي رڪاوٽون: Undersized crushers choke your SAG mill, limiting overall plant capacity.
اعلي سار سنڀال خرچ: Frequent jaw plate or mantle changes halt production for hours, with replacement part expenses eroding margins.
Poor Liberation Characteristics: Incorrectly sized ore reduces grinding circuit efficiency and can negatively affect downstream cyanidation or gravity recovery rates.
Is your primary crushing station the weakest link in your profit chain? The solution begins with selecting the right heavyduty equipment engineered for the specific abrasiveness and variability of gold ore.
2. پيداوار جو جائزو: HEAVYDUTY JAW CRUSHER FOR GOLD ORE PRIMARY REDUCTION
هي پراڊڪٽ لائن مضبوط جي هڪ حد تي مشتمل آهي, highcapacity jaw crushers designed specifically for the primary crushing stage of gold ore processing. آپريشنل ڪم فلو قابل اعتماد لاء انجنيئر ڪيو ويو آهي:
1. کاڌ خوراڪ: رنوفمين (روم) ore is delivered via haul truck or loader into a vibrating grizzly feeder (اختياري), which removes fines and bypasses undersize material.
2. ابتدائي گھٽتائي: Ore is crushed between a fixed and a reciprocating manganese steel jaw plate, applying compressive force to reduce material to a targeted top size.
3. خارج ٿيڻ: Crushed product is discharged onto the main conveyor system for transport to secondary crushing or directly to the grinding circuit.
ايپليڪيشن جو دائرو: سخت پٿر جي سون جي معدنيات لاءِ مثالي (کوارٽز, سلفائيڊ بيئرنگ), providing the first critical size reduction. حدون: هڪ اسٽائل حل جي طور تي ٺهيل ناهي; requires integration with feeding and conveying systems and is typically followed by secondary/tertiary crushing for mill feed preparation.
3. بنيادي خاصيتون
جارحتي ڪرشنگ جاميٽري | ٽيڪنيڪل بنياد: Optimized nip angle and stroke | آپريشنل فائدا: Enables consistent throughput of slabby or blocky feed material, پل جي خطري کي گهٽائڻ | ROI اثر: Maintains design tonnage, preventing revenue loss from feed stoppages
HeavyDuty فريم تعمير | ٽيڪنيڪل بنياد: Fabricated steel plate with reinforced stress points | آپريشنل فائدا: Absorps high cyclic loads from variable ore hardness, ڊگھي مدت جي تعميراتي سالميت کي يقيني بڻائي | ROI اثر: فريم ٿڪڻ جي ناڪامي جي خطري کي ختم ڪري ٿو, سرمائيداري سيڙپڪاري کي تحفظ ڏيڻ 15+ سال جي عمر
WedgeBased Adjustment System | ٽيڪنيڪل بنياد: Mechanically actuated wedge & shim CSS adjustment | آپريشنل فائدا: Allows operators to set closedside setting (سي ايس ايس) quickly and precisely without hydraulic complexity | ROI اثر: Reduces downtime for product size changes by up to 60% compared to traditional shim systems
اعلي ڪارڪردگي بيئرنگ هائوسنگ | ٽيڪنيڪل بنياد: Spherical roller bearings with integrated labyrinth seals | آپريشنل فائدا: Supports high radial and axial loads while excluding dust and contaminants | ROI اثر: بيئرنگ سروس جي زندگي کي ختم ڪري ٿو 30%, preventing catastrophic drive train failure
Replaceable Manganese Wear Liners | ٽيڪنيڪل بنياد: Isotropic alloy steel with workhardening properties | آپريشنل فائدا: Jaw plates develop a hard wearresistant surface during operation, optimizing wear life per cost | ROI اثر: لباس جي حصن جي قيمت گھٽائي ٿو سراسري طور تي 22% معياري مينگنيز اسٽيل جي مقابلي ۾
انٽيگريڊ موٽر بيس & ڊرائيو گارڊز | ٽيڪنيڪل بنياد: Unified baseplate design with safetycompliant guarding | آپريشنل فائدا: Simplifies installation alignment and provides inherent safety for personnel | ROI اثر: Reduces installation time and cost by approximately 25% while ensuring compliance with site safety standards
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي سون Ore Jaw Crusher حل | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 9294% هڪ سال لاءِ (incl. منصوبابندي ڪيل سار سنڀال)| >96% هڪ سال لاءِ| +3% سڌارو |
| مينگنيز وير لائف (اباڻڻ وارو اٽو) | 120,000 150,000 ٽين في سيٽ| 180,000 220,000 ٽين في سيٽ| +40% سڌارو |
| مخصوص پاور واپرائڻ| Varies widely with settings & معدنيات| Field data shows consistent reduction of 58% at comparable CSS| +7% ڪارڪردگي حاصل ڪرڻ|
| ذريعي جي گنجائش (tph) at given CSS| Rated capacity often at ideal density| Guaranteed minimum throughput at stated bulk density of 1.6 t/m³| Eliminates performance speculation|
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: مان ماڊلز 500 MTPH کان 2,200 MTPH (فيڊ جي درجه بندي ۽ مادي خاصيتن تي منحصر آهي).
فيڊ کولڻ: From 1,200mm x 800mm up to 1,600mm x 2,000mm.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو کان وٺي 150 kW کان 400 ڪلواٽ; supplied ready for customer motor connection.
مواد جي وضاحت: مکيه فريم - ٺهيل اسٽيل پليٽ (گھٽ ۾ گھٽ پيداوار جي طاقت 355 ايم پي اي). Wear parts – premiumgrade manganese steel (1418% من).
جسماني طول و عرض & وزن: ماڊل جي لحاظ کان مختلف آهي; largest model approx. L15m x W4m x H5m (transport dimensions), weight ~120 metric tons.
ماحولياتي آپريٽنگ رينج: 25 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust sealing effective in conditions up to 5,000 ميٽر جي اوچائي.
6. درخواست جا منظر
هارڊ راڪ انڊر گرائونڊ مائن ريمپ اپ
چيلنج: A new underground operation needed to double its primary crushing capacity within an existing building footprint to meet expanded mill feed requirements.
حل: Implementation of a single, largercapacity jaw crusher with a compact but heavier design replaced two older units.
نتيجا: حاصل ڪيو a 110% increase in hourly throughput within the same footprint. Reduced planned maintenance events from two schedules to one.
جڙيل / هيپ ليچ آپريشن
چيلنج: A highclay content oxide ore was causing frequent plugging in the previous grizzly and crusher chamber, resulting in daily downtime for cleaning.
حل: Installation was paired with a heavyduty vibrating grizzly feeder featuring highG force drives and a customized jaw crusher chamber profile.
نتيجا: Plugging events reduced by over 90%. Overall plant availability increased by an average of two hours per week.
7. تجارتي خيالات
قيمت جا درجا: Pricing is modeldependent based on capacity and specifications. Entrylevel configurations start at a capital investment focused on core functionality. Premium tiers include integrated automation packages and advanced condition monitoring sensors.
اختياري خاصيتون: Options include automated grease lubrication systems, realtime wear monitoring probes, hydraulic toggle tensioning systems (چونڊيل ماڊلز تي), ۽ رواج خارج ڪرڻ جي conveyor flanges.
سروس پيڪيجز: Available service agreements range from basic preventative maintenance planning to fullsite operation support with guaranteed parts availability metrics.
فنانسنگ جا اختيار: Flexible commercial terms are available through partner financial institutions, including leasetoown structures tailored for mining project finance timelines.
8. FAQ
Q1: ڇا هي سامان اسان جي موجوده ثانوي مخروط کولہو سرڪٽ سان مطابقت رکي ٿو?
ها. The discharge product gradation can be precisely tuned via the adjustable closedside setting (سي ايس ايس) to create optimal feed size distribution for your specific secondary crushers.
Q2: What is the expected impact on our operating labor requirements?
These crushers are designed for ease of operation with centralized greasing points and clear access platforms. The reduced frequency of liner changes decreases required maintenance manhours significantly.
Q3: What are the lead times for critical wear parts like jaw plates?
Based on your annual forecast consumption held on file we guarantee consignment stock availability at regional service centers or offer bonded warehouse programs to ensure less than 7day delivery for priority orders.
Q4 Can you provide foundation drawings load data?
Complete installation packages including certified general arrangement drawings foundation loading diagrams interface dimensions are provided upon order confirmation
. How does pricing structure account optional automation features?
The base price quoted includes all hardware required manual reliable operation Automation instrumentation priced modularly allowing you select only capabilities required such CSS measurement tramp iron detection
