Gold Ore Crushing Equipment Supplier Delivery
1. PAINPOINT driven اوپننگ
ڇا توهان جي سون جي پروسيسنگ آپريشن کي غير موثر پرائمري سائيز جي گھٽتائي جي ڪري محدود آهي? نامناسب فيڊ سائيز, زيادتي لائنر پائڻ, ۽ غير منصوبابندي ڪيل سار سنڀال بند سڌو سنئون توهان جي هيٺئين لائن تي اثر انداز ٿئي ٿي. انهن عام چئلينجن تي غور ڪريو:
اعلي آپريشنل خرچ: Premature failure of crusher wear parts leads to frequent, costly replacements and significant labor downtime.
ذريعي رڪاوٽون: Inadequate crushing capacity or poor product sizing can choke downstream milling circuits, limiting overall plant recovery.
Unreliable Uptime: Mechanical failures in harsh environments cause unpredictable shutdowns, jeopardizing production targets.
توانائي جي گھٽتائي: Older or poorly configured crushing equipment consumes excessive power per ton of ore processed, مارجن ختم ڪرڻ.
Is your primary crushing stage a source of variable cost and operational uncertainty? The right gold ore crushing equipment is not merely a purchase; اهو پلانٽ جي استحڪام ۽ منافعي ۾ هڪ اسٽريٽجڪ سيڙپڪاري آهي.
2. پيداوار جو جائزو: سون جي معدنيات جي پروسيسنگ لاءِ پرائمري جبو کولہو
This heavyduty gold ore crushing equipment is engineered as a robust primary jaw crusher for the initial size reduction of runofmine (روم) سون جو پٿر. Its design prioritizes reliability and efficiency in demanding mineral processing applications.
آپريشنل ڪم فلو:
1. ROM ore is fed into the vibrating grizzly feeder (اختياري), جيڪو ڪرشر لوڊ کي گهٽائڻ لاءِ ڏنڊن کي پاس ڪري ٿو.
2. Oversize material enters the crusher’s fixed jaw and moving jaw chamber, where compressive force breaks the ore.
3. ڪٽيل پراڊڪٽ پري سيٽ بند ٿيل سيٽنگ تي خارج ٿئي ٿي (سي ايس ايس), determining the maximum output size for the secondary crushing or milling circuit.
ايپليڪيشن جو دائرو: سخت پٿر جي سون جي معدنيات لاءِ مثالي (کوارٽز, سلفيڊس), this equipment handles abrasive materials with high compressive strength. It serves as the first critical stage in comminution circuits for both stationary plants and semimobile installations.
حدون: گندي لاء ٺهيل ناهي, sticky ores without proper feed system modifications. Ultimate capacity is dependent on feed size distribution, مادي سختي (وائي), and desired reduction ratio.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & جارحتي نپ زاويه | ٽيڪنيڪل بنياد: بهتر ڪيل ڪينيميٽيڪس ۽ چيمبر جاميٽري | آپريشنل فائدا: Enables higher throughput and effective reduction of large feed material | ROI اثر: پروسيس ٿيل ٽينيج في آپريٽنگ ڪلاڪ وڌائي ٿو, اثاثن جي استعمال کي بهتر بنائڻ
HeavyDuty رولر بيئرنگ ڊيزائن | ٽيڪنيڪل بنياد: گول خود ترتيب ڏيڻ وارو رولر بيئرنگ وڏي قطر جي شافٽ سان | آپريشنل فائدا: Provides high load capacity and reliable operation under shock loads | ROI اثر: بيئرنگ سروس جي زندگي کي وڌايو, reduces failure risk and associated downtime costs
ماڊلر جبڑے جي ڊيزائن | ٽيڪنيڪل بنياد: ورهايل, reversible manganese steel wear plates | آپريشنل فائدا: Allows for selective replacement of worn sections and rotation for extended service life | ROI اثر: Lowers consumable costs by up to 30% compared to singlepiece die systems
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Integrated hydraulic cylinder for CSS adjustment and overload relief | آپريشنل فائدا: جلدي چالو ڪري ٿو, safe setting changes without manual shims; protects against tramp metal | ROI اثر: Minimizes adjustment downtime from hours to minutes; uncrushables کان وڏي نقصان کي روڪي ٿو
مضبوط ٺهيل اسٽيل فريم | ٽيڪنيڪل بنياد: Stressrelieved frame with heavyduty ribbing | آپريشنل فائدا: Maintains structural integrity under constant cyclic loading in remote locations | ROI اثر: Ensures longterm alignment and durability, protecting the core capital investment
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (سراسري) | This Gold Ore Crushing Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مينگنيز وير لائف (اباڻڻ وارو اٽو) | 120,000 150,000 ايم ٽي | 180,000 220,000 ايم ٽي | +40% Extended Service |
| بجلي جو استعمال في ٽين ڪرش ٿيل| 0.8 1.1 kWh/t | 0.65 0.85 kWh/t| 22% توانائي جي ڪارڪردگي |
| مشيني دستيابي (شيڊول ٿيل) | 9294%| 9698%| +4 Percentage Points Uptime |
| CSS ترتيب ڏيڻ جو وقت| 6090 منٽ| <10 منٽ| 85% Faster Changeover |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: 350 1,200 MTPH (فيڊ جي درجه بندي تي منحصر آهي & مادي خاصيتون)
فيڊ کولڻ: 1,070mm x 760mm (42" x 30")
بجلي جي گهرج: 110150 kW electric drive motor
مواد جي وضاحت: وڏي طاقت ختم ٿي وئي & ٺهيل اسٽيل فريم; ASTM A128 Manganese steel jaw dies; SAE 4140 ٺهيل سنسڪرت شافٽ.
جسماني طول و عرض (LxWxH): ~6.5m x 3.2m x 3.4m
آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dustprotected نازڪ اجزا.
6. درخواست جا منظر
Hard Rock Gold Mine, اولهه آفريڪا | چيلنج: Frequent jaw die failures on existing crusher due to highly abrasive quartzite ore were causing monthly stoppages and high spare part costs.| حل: Implementation of this primary jaw crusher with modular manganese dies and optimized liner profile.| نتيجا: Wear part life extended from ~110k tons to over 190k tons recorded; crusherrelated downtime reduced by an average of 18 ڪلاڪ في مهيني.
MidScale Processing Plant, اتر آمريڪا| چيلنج: Need to increase circuit throughput by ~25% without a complete plant rebuild; existing primary crusher was a bottleneck.| حل: Installation of this highercapacity jaw crusher with a deeper chamber to handle larger ROM feed from the pit.| نتيجا: Sustained average throughput increased by 28%; product P80 consistently met target for optimal SAG mill feed.
7. تجارتي خيالات
سامان جي قيمت ترتيب ڏنل آهي ترتيب جي سطحن جي چوڌاري:
بنيادي يونٽ: Includes core crusher with standard motor drives and starter.
SkidMounted Package: Base unit preassembled on a structural steel skid with integral walkways and ladders for faster installation.
ماڊل پلانٽ سيڪشن: Crusher integrated with matched feeder, خارج ڪرڻ وارو, dust suppression system, ۽ برقي ڪنٽرول پينل.
اختياري خاصيتن ۾ شامل آهن خودڪار لوبريڪيشن سسٽم, مانيٽرنگ سينسر پائڻ, and custom liner profiles for specific ore types.
Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements covering planned inspections and priority parts supply.
Financing options include capital purchase with standard warranty or operational expenditure models such as leasing agreements with fullservice support included.
8. FAQ
Q1: Is this gold ore crushing equipment compatible with our existing secondary cone crusher circuit?
ها. The discharge product gradation can be precisely controlled via the hydraulic CSS adjustment to create an optimal feed size distribution for your specific secondary stage.
Q2: اسان جي سار سنڀال ٽيم تي متوقع آپريشنل اثر ڇا آهي?
Field data shows reduced frequency of liner changes and simplified procedures due to the modular die design and hydraulic toggle system. This typically reallocates maintenance hours from reactive repairs to planned preventive tasks.
Q3: How does the equipment handle variations in ore hardness within our deposit?
The heavyduty construction and hydraulic overload protection are designed specifically for such fluctuations. The system will automatically release uncrushable material while maintaining safe operating pressures through varying rock strengths.
Q4:ترسيل لاءِ عام ليڊ ٽائيم ڇا آهن?
Lead times vary based on configuration complexity but are typically within XY weeks upon order confirmation due to standardized modular manufacturing processes.
Q5:ڪهڙا تجارتي شرط موجود آهن?
We offer ExWorks pricing alongside CIF options depending on destination port requirements related to international shipping logistics associated with industrial machinery transport schedules
