Gold Ore Crushing Equipment Sourcing Agent Quality Control
1. PAINPOINT driven اوپننگ
ڇا توهان جي سون جي پروسيسنگ آپريشن کي غير موثر پرائمري کرشنگ جي ڪري محدود آهي? نامناسب فيڊ سائيز, زيادتي لائنر پائڻ, and unplanned maintenance are not just operational nuisances—they directly erode profit margins. قابل قدر خرچن تي غور ڪريو: every hour of crusher downtime can halt hundreds of tons of highvalue ore processing, while premature component failure leads to recurring capital expenditure and safety risks during changeouts.
ڇا توهان هن وقت منهن ڏئي رهيا آهيو:
ذريعي رڪاوٽون: Is your primary crusher unable to keep pace with increased mine output or creating a bottleneck for your SAG/Ball mill circuit?
اعلي قيمت في ٽون: Are you frequently budgeting for jaw plate or mantle replacements due to abrasive gold ore with high quartz content?
اڻڄاتل اسٽاپجز: Does bearing failure or tramp metal damage cause catastrophic, غير متوقع بند وقت?
Poor Feed Flexibility: Does your crusher struggle with varying ore hardness or clayrich material, leading to packing and choking?
The right primary gold ore crushing equipment is not a commodity purchase; it is a strategic investment in plant stability and overall recovery efficiency.
2. پيداوار جو جائزو: HEAVYDUTY پرائمري جبو کولہو سون جي معدنيات لاءِ
ھن پراڊڪٽ لائن ۾ ھڪڙي حد تائين مضبوط آھي, stationary and modular primary jaw crushers engineered specifically for the rigorous demands of runofmine (روم) سون جي معدنيات جي پروسيسنگ. These machines serve as the first critical stage in comminution, reducing large, blasted ore to a consistent, manageable size for downstream milling.
آپريشنل ڪم فلو:
1. ROM سون جي معدنيات (تائين 80% کولہو فيڊ کولڻ جو) هيل ٽرڪ يا لوڊر ذريعي وائبريٽنگ گرزلي فيڊر ۾ پهچايو ويندو آهي (وي جي ايف ايف وي جي ايف).
2. VGF جزا ختم ڪري ٿو ۽ سبسائيز مواد کي نظرانداز ڪري ٿو, while directing oversize rock into the crushing chamber.
3. A highinertia flywheel drives an eccentrically moving jaw, applying compressive force against a fixed jaw to fracture the ore.
4. Crushed product discharges onto the main conveyor at a preset closedside setting (سي ايس ايس), typically between 125mm to 200mm for primary crushing.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for hardrock gold deposits (لوڻ معدنيات) such as quartz veins and sulphideassociated ores. Suited for both greenfield installations and retrofit upgrades in CIP/CIL processing plants.
حدون: Not designed as a standalone solution for alluvial/placer deposits requiring scrubbing and screening. وڌ ۾ وڌ فيڊ جي سائيز ماڊل جي چونڊ جي ذريعي مقرر ڪئي وئي آهي; extremely sticky, highclay ores may require preprocessing or specific chamber design modifications.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & جارحتي نپ زاويه | ٽيڪنيڪل بنياد: بهتر ڪيل ڪينيميٽيڪس ۽ چيمبر جاميٽري | آپريشنل فائدا: Increases capacity and promotes firstpass reduction, minimizing recirculating load | ROI اثر: Reduces energy consumption per ton in secondary crushing stages by delivering a more consistent product.
HeavyDuty فريم & StressRelieved Design | ٽيڪنيڪل بنياد: Fabricated from hightensile steel plates with postweld heat treatment | آپريشنل فائدا: Eliminates frame fatigue and cracking under cyclical loading from variable ore hardness | ROI اثر: تعميراتي زندگيءَ کي اڳتي وڌائي ٿو 20+ سال, بنيادي سرمائيداري سيڙپڪاري جي حفاظت.
WedgeBased Jaw Plate Adjustment System | ٽيڪنيڪل بنياد: Mechanical wedge locking system for toggle plate and jaw plates | آپريشنل فائدا: Enables rapid CSS adjustment and secure plate retention without backing material | ROI اثر: Cuts liner changeout downtime by up to 30% compared to traditional filler plate systems.
انٽيگريڊ موٽر بيس & بيلٽ گارڊ | ٽيڪنيڪل بنياد: Unified chassis design incorporating crusher, ڊرائيو موٽر, ۽ محافظ | آپريشنل فائدا: تنصيب جي ترتيب کي آسان بڻائي ٿو, سائيٽ جي حفاظت کي وڌايو, and reduces footprint | ROI اثر: تنصيب جي قيمت تقريبن گھٽائي ٿي 15% through reduced civil works.
ترقي يافته بيئرنگ هائوسنگ ڊيزائن | ٽيڪنيڪل بنياد: گولي وارو رولر بيئرنگ ليبارينٿ سيلن سان درست مشيني هائوسنگ ۾ لڳل | آپريشنل فائدا: Provides higher radial load capacity and superior protection against dust ingress | ROI اثر: بيئرنگ سروس جي زندگي کي ختم ڪري ٿو 40%, تباهي جي ناڪامي جي سڀ کان عام سببن مان هڪ کي روڪڻ.
Hydraulic Toggle Relief System (اختياري) | ٽيڪنيڪل بنياد: Hydraulic cylinder replaces conventional mechanical toggle plate | آپريشنل فائدا: Automatically clears blockages and protects crusher from tramp metal by allowing the jaw to yield | ROI اثر: Prevents major damage events, avoiding an estimated average of $50k+ in repair costs per incident.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي پرائمري جبڑے کولہو حل | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 9294% | >96% | +3% سڌارو |
| لائنر زندگي (اباڻڻ وارو اٽو) | 180,000 220,000 ٽين | 250,000 300,000 ٽين| +25% سڌارو |
| بجلي جو استعمال (kWh/ٽن) Varies with ore competency.| بيس لائين = 100%| لڳ ڀڳ 95% بنيادي طور تي| ~5% efficiency gain |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) بيئرنگ| ~8,000 operating hours| >11,000 ڪم جا ڪلاڪ| +37% سڌارو |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: 500 2,200 ٽين في ڪلاڪ (dependent on model feed opening CSS).
فيڊ کولڻ: From 1m x .8m up to 1.5m x 1.3m.
بجلي جي گهرج: کان موٽرون هلائي 110 kW تائين 375 ڪلواٽ.
مواد جي وضاحت: Jaw plates available in premium manganese steel grades (14%,18%,22%). Frame constructed from ASTM A36 steel; shafts from forged alloy steel EN24/4340.
جسماني طول و عرض (مثالي ماڊل): لڳ ڀڳ. ڊگھائي: ~ 6 م; ويڪر:~ 3 م; اوچائي:~ 3 م; وزن:~ 45 ميٽرڪ ٽين.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust sealing effective for altitudes up to 3,000 ميٽر سمنڊ جي سطح کان مٿي.
6. درخواست جا منظر
West African HardRock Gold Mine Expansion
چيلنج:A mine expansion required a new primary circuit capable of handling increased tonnage of highly abrasive quartzite ore without increasing planned maintenance intervals.
حل:The installation of two heavyduty jaw crushers with deep chambers and optional hydraulic toggle systems.
نتيجا:Crushers achieved sustained throughput of950 tph each.Liner life extendedto260k tons before changeout.Unplanned downtime due to blockages was eliminated,yielding an additional12 hoursof productive operation per month.
Retrofit in a North American CIP Plant
چيلنج:Aging primary crusher caused frequent vibration issuesand poor product sizing,failing SAG mill feed requirementsand causing grinding inefficiencies.
حل:A direct footprintcompatible replacementwith an advanced bearing housingdesignand wedge adjustment system.
نتيجا:Crusher product P80 improvedby18%,directly contributingtoa4% increasein SAG mill throughput.Bearing temperature reducedby15°C,and adjustment times were cutfrom4 hoursto under90 minutes.
7.تجارتي خيالات
Pricing is structured accordingto machine sizeand configuration:
بيس يونٽ ٽائر(Standard features):For welldefined,fixedhardnessorebodies.
ڪارڪردگي جو درجو(Includes hydraulic toggle,lubrication heaters/coolers):For operationswith variable feedor higher riskof tramp metal.
ماڊلر پلانٽ ٽائر(Crusher preassembledon skidwith feederand walkways):For fasttrack projects requiring minimized installation timeand cost.
اختياري خاصيتون شامل آهن خودڪار گريس لوبريڪيشن سسٽم,dust suppression nozzles,and remote monitoring sensorsfor vibrationand temperature.Service packages range from basic preventative maintenance plans tooffsite component refurbishment programsand guaranteed spare parts availability.Financing options including leasingand milestonebased payment plansare availablefor qualified buyers,making capital deployment more flexible
8.FAQ
ق:What if my gold ore varies significantlyin hardness?
اي:The hydraulic toggle optionis recommended.It allows realtime adjustmentofthe crusher's relief pressureto accommodate fluctuationswithout stoppingthe machine,thereby protecting componentsfrom overload stress
Q.How do I ensure this crusher will integratewith my existing conveying system?
A.Crushed product discharge heightand conveyor takeaway anglesare key specifications providedin our layout drawings.Engineering reviewsof your existing flow sheetare conductedto confirm compatibilitybefore finalization
Q.What isthe typical delivery lead time?
A.For standard modelslead time rangesfrom1624 weeksfrom order confirmation.Critical path items often include forged shaft manufacturingand main bearing procurement
Q. ڇا لباس جا حصا آساني سان دستياب آهن?
A.We maintain regional inventoryfor common wear partslike jaw plates.Typical order fulfillmentfor stocked itemsis under72 hours.Specific liner profilescan be machinedto orderwith longer lead times
Q.Do you offer performance guarantees?
A.Yes.Base performance guaranteesfor capacityand power draw are providedbasedon agreeduponore characteristics.Guarantees requirecorrect feed sizefollowing grizzly screeningas per specification
Q.What trainingis providedfor our operations team?
A.A comprehensive training programcovering safe operation,معمولي سار سنڀال جا طريقا,and basic troubleshootingis includedwith commissioning.This can be deliveredonsiteor via virtual modules
