Gold Ore Crushing Equipment Sourcing Agent Factory Price
Targeted Solutions for Gold Ore Crushing: Maximize Recovery, Minimize Downtime
Are you facing persistent bottlenecks in your gold processing circuit that erode profitability? The primary crushing stage sets the tone for your entire recovery operation. عام چئلينج شامل آهن:
هاء Abrasion خرچ: Quartz and other hard gangue minerals rapidly wear crusher components, leading to frequent liner changes, گھڻي سار سنڀال جي محنت, and soaring spare parts inventories.
اڻ شيڊول بند وقت: Equipment failure at the primary stage halts the entire milling circuit. Every hour of lost production can represent tens of thousands in unrealized gold yield.
غير موثر آزادي: Inconsistent feed size from poor crushing creates a bottleneck for grinding mills, reducing throughput and increasing specific energy consumption per ton.
اعلي توانائي جي شدت: Older crushing technology often operates at fixed, inefficient rates, drawing maximum power regardless of feed conditions or required product size.
How do you select a gold ore crushing equipment solution that directly addresses these operational costs while safeguarding your plant’s availability and recovery metrics?
پيداوار جو جائزو: HeavyDuty Primary Jaw Crusher for Gold Ore Processing
Our engineered gold ore crushing equipment is built around a robust, singletoggle jaw crusher design optimized for highabrasion gold ore applications. The operational workflow is streamlined for reliability:
1. کاڌو & پري اسڪريننگ: RunofMine (روم) ore is directed to a grizzly feeder, removing fines to bypass the crusher and reduce wear.
2. ابتدائي گھٽتائي: The core jaw crusher utilizes a highstrength manganese steel jaw plate to apply compressive force, breaking large ore pieces (1200mm تائين) into a consistent, قابل انتظام سائز.
3. خارج ٿيڻ & پهچائڻ: Crushed product is discharged onto a conveyor system at a controlled rate for transport to secondary crushing or stockpiling.
ايپليڪيشن جو دائرو: Ideal for stationary or semimobile primary crushing stations processing hard rock gold ores with high silica content (مثال, quartz veins). حدون: Not designed as a standalone solution for complete comminution; requires integration with secondary/tertiary crushing and grinding circuits for full liberation.
بنيادي خاصيتون: Durability ۽ ڪنٽرول لاء انجنيئر
اسان جي gold ore crushing equipment incorporates features designed with plant managers' key priorities in mind.
Asymmetric Jaw Design | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & higher stroke at the feed opening | آپريشنل فائدا: Increases capacity by up to 15% versus traditional designs and actively draws material into the crushing chamber, reducing bridging. | ROI اثر: Higher throughput per capital dollar invested and less operator intervention required.
Hydraulic Toggle System | ٽيڪنيڪل بنياد: Replaces traditional mechanical toggle plates with a hydraulic cylinder | آپريشنل فائدا: Provides automatic tramp iron release and clearing of stalled chambers in under two minutes without manual disassembly. Allows quick adjustment of the closedside setting (سي ايس ايس) for product size control. | ROI اثر: Prevents catastrophic damage from uncrushables, drastically reducing risk of major repair costs and associated production losses.
Modular Liner Assembly | ٽيڪنيڪل بنياد: Segmented, reversible jaw plates secured with wedgelock systems | آپريشنل فائدا: تائين لائينر جي تبديلي جي وقت کي گھٽائي ٿو 50%. Reversible design doubles liner life by allowing rotation of highwear sections. | ROI اثر: Lowers maintenance labor costs and increases crusher availability by minimizing downtime for wear part replacement.
PLCAutomated Drive & ڪنٽرول | ٽيڪنيڪل بنياد: متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) coupled with programmable logic controllers | آپريشنل فائدا: Enables soft starts to reduce mechanical stress and allows operators to finetune crusher speed and performance based on realtime feed conditions. | ROI اثر: Reduces peak power demand (افاديت جي قيمت گھٽائڻ) and optimizes energy use per ton crushed.
مضبوط فريم & Pitman Assembly | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي)designed cast steel or fabricated frame with oversized bearings | آپريشنل فائدا: Provides exceptional structural integrity to withstand continuous highcycle loading from hard rock ores. Minimizes stress fractures and bearing failures. | ROI اثر: Extends major component service life, protecting your longterm capital asset.
مقابلي جا فائدا: Quantifiable Performance Gains
Field data from comparable installations demonstrates clear improvements over standard industry offerings.
| ڪارڪردگي ميٽرڪ | Industry Standard Baseline | Our Gold Ore Crushing Solution | دستاويزي فائدو |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو) | 450,000 550,000 MT | 600,000 750,000 MT | +25% جي طرف +30% سڌارو |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) | ~ 1,200 ڪلاڪ | ~1,800 hours | +50% سڌارو |
| Tramp Iron Clearance Time | 48 ڪلاڪ (manual) | 95% time reduction |
| توانائي واپرائڻ في ٽين| 100% baseline kWh/t| ~9092% baseline kWh/t| 810% گهٽتائي |
| ذريعي جي گنجائش| 100% baseline tph| 110115% baseline tph| 1015% واڌارو |
_With optimized VFD control strategy._ _For equivalent feed size and closedside setting._
ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر, کان 350 ختم ڪرڻ 2,000 ٽين في ڪلاڪ (tph).
فيڊ کولڻ: Up to 1200mm x 1500mm to accept large ROM gold ore.
بجلي جي گهرج: Electric motor drive from 150 kW کان 400 ڪلواٽ; configured for minegrade voltage (مثال, 1000V/3300V/6000V).
مواد جي وضاحت: Main frame – Highstrength welded steel or cast alloy. Jaw plates – Premium Manganese Steel (14%18%). Eccentric shaft – Forged alloy steel with precision machining.
جسماني طول و عرض: ماڊل جي لحاظ کان مختلف آهي; designs account for transport constraints and facilitate installation within existing plant footprints.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. Dust sealing kits available for arid environments; corrosionresistant coatings specified for humid/saline conditions.
ايپليڪيشن منظرنامو
سخت پٿر زير زمين مائن توسيع
چيلنج: An existing underground operation expanding its mill throughput was constrained by an aging primary crusher causing weekly unplanned stoppages and inconsistent feed to the SAG mill.
حل: Installation of our heavyduty jaw crusher as the new primary station, integrated with an automated rock breaker system at the dump pocket.
نتيجا: Primary circuit availability increased from 82% جي طرف 96%. Consistent crusher product size contributed to a measured 5% increase in SAG mill throughput due to improved grindability.
Alluvial/Heap Leach Operation Upgrading
چيلنج: A heap leach operation processing transitional oxide/sulfide ore experienced excessive wear costs from using a standard impactor not suited for increasingly abrasive deeperlevel ore.
حل: Replacement with our purposebuilt gold ore jaw crusher featuring modular liners and hydraulic toggle adjustment.
نتيجا: Liner replacement frequency decreased from every 8 weeks to every 14 هفتا. The ability to quickly adjust CSS allowed optimization of crush size for optimal agglomeration and leach kinetics.
تجارتي خيالات
We structure commercial terms focused on total cost of ownership.
قيمت جا درجا: Offered across three valueengineered tiers:
معياري ڊيوٽي: For consistent oxide ores with moderate abrasion.
ڳري ڊيوٽي: Recommended standard for mixed/hard rock sulfide ores; includes core features like hydraulic toggle.
Extreme Duty: For operations with highly abrasive feed or severe service cycles; includes upgraded materials throughout.
اختياري خاصيتون & پيڪيجز:
Automated Lubrication Systems
ترقي يافته حالت مانيٽرنگ سينسر (وائبريشن, گرمي پد)
360° Maintenance Platform Package
Dust Suppression Integration Kits
سروس پيڪيجز: Choose from annual inspection plans through comprehensive performance contracts covering parts supply onsite technical support.
اڪثر پڇيا ويا سوال
1. Is this equipment compatible with my existing secondary cone crushers or SAG mill feed conveyor?
ها. Our engineering team will review your current plant layout and specifications. Crushers are designed with discharge heights belt widths that can be adapted interface with most downstream equipment ensuring minimal integration complexity.
2. What is the expected impact on my overall plant maintenance schedule?
Implementation typically reduces unplanned maintenance events in the primary stage by over half Planned liner changes become faster more predictable allowing you schedule them during planned plant shutdowns without extending downtime
3. How does financing work?
We work established industrial financing partners offer flexible options including straight capital purchase leasetoown agreements operating leases based on tonnes crushed This allows alignment equipment cost production revenue
4 What are lead times delivery?
Lead times vary model specification Standard configurations typically available within months Customized solutions may require longer We provide detailed project timelines upon specification finalization
