Gold Ore Crushing Equipment Private Label Manufacturer Price
Targeted Gold Ore Crushing Solutions for HighVolume Processing Operations
پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, the efficiency of your primary crushing stage dictates the profitability of your entire gold recovery circuit. Are you contending with inconsistent feed size causing chokeups and unplanned downtime? Is abrasive gold ore with high quartz content accelerating wear part replacement cycles and maintenance costs? Are you losing potential revenue through throughput bottlenecks that prevent you from scaling to highergrade deposits? صحيح پرائمري کرشنگ سامان صرف خريداري ناهي; it's a strategic investment in plant uptime, operational cost control, and reserve utilization.
پيداوار جو جائزو: HeavyDuty Gold Ore Jaw Crusher
اسان جو انجنيئر سون جي معدنيات جي ڪرشنگ جو سامان هڪ مضبوط آهي, stationary jaw crusher specifically built for the rigorous demands of primary gold ore reduction. It transforms ROM (RunofMine) هڪجهڙائي ۾ لوڻ, manageable product for downstream milling and leaching processes.
آپريشنل ڪم فلو:
1. کاڌو & پري اسڪريننگ: ROM ore is fed via grizzly feeder to bypass fine material and direct only oversize to the crushing chamber.
2. کمپريشن کرشنگ: The mechanically simple but powerful jaw action applies compressive force to break large, often slabby gold ore against a fixed jaw plate.
3. خارج ٿيڻ & پهچائڻ: ڪرش ٿيل پراڊڪٽ ڊسچارج هڪ پري سيٽ بند ٿيل سيٽنگ تي (سي ايس ايس) onto a conveyor system for transport to the next stage.
ايپليڪيشن جو دائرو: سخت پٿر جي سون جي معدنيات لاءِ مثالي (lode جمع) with high compressive strength, such as quartz veins. Best suited for stationary plant installations with consistent, hightonnage feed.
حدون: Not recommended for wet, اڳواٽ اسڪيلنگ کان سواءِ چپچپا معدنيات; primary crushing only—requires secondary/tertiary crushers for final liberation.
بنيادي خاصيتون: Durability لاء انجنيئر & اپٽائم
HeavyWall Welded Frame | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Eliminates frame fatigue and cracking under high cyclic loading from tough ores | ROI اثر: وڌايل ساخت جي زندگي کان ٻاهر 15+ سال, avoiding catastrophic replacement costs.
Manganese Steel Jaw Dies with Curved Profile | ٽيڪنيڪل بنياد: Workhardening manganese steel and optimized nip angle | آپريشنل فائدا: Curved profile reduces slippage, increases throughput by up to 10%, and ensures even wear across dies | ROI اثر: Longer wear life reduces changeout frequency and inventory costs; higher throughput processes more material per shift.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: ٽينشننگ ۽ صاف ڪرڻ لاء انٽيگريڊ هائڊروڪ سلنڈر | آپريشنل فائدا: Allows operators to adjust crusher discharge setting quickly and clear blockages in minutes without manual intervention | ROI اثر: Minimizes downtime for CSS changes and clearing events, directly increasing available operating hours.
گولي وارو رولر بيئرنگ & Labyrinth مهر | ٽيڪنيڪل بنياد: Oversized bearings rated for heavy loads; multistage sealing keeps contaminants out | آپريشنل فائدا: Handles peak loads without overheating; effectively excludes dust and moisture that cause premature bearing failure | ROI اثر: Drastically extends bearing service intervals, reducing lubrication consumption and unplanned stoppages.
مرڪزي گريسنگ پوائنٽ & دستياب ڊيزائن | ٽيڪنيڪل بنياد: Singlepoint lube lines to all major bearings; service platforms and pull points | آپريشنل فائدا: محفوظ ڪري ٿو, تيز سار سنڀال (<30 minutes for daily checks) | ROI اثر: Lowers labor hours for maintenance, ٽيڪنالاجي جي حفاظت کي بهتر بڻائي ٿو, and ensures consistent equipment care.
مقابلي جا فائدا: ڪارڪردگي معيار
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري اوسط | اسان جي سون جي معدنيات جو حل | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 9294% | 96%+ | +24% پيداوار جي وقت ۾ اضافو |
| زندگيءَ جو لباس (Jaw Dies Abrasive Ore) | 120,000 150,000 ايم ٽي | 180,000 220,000 ايم ٽي| +2540% گهڻي زندگي |
| ذريعي (Tons/Hour Comparable CSS)| بيس لائين 100%| 108112%| +812% اعلي گنجائش |
| Unplanned Downtime/Year| 80100 ڪلاڪ| <50 ڪلاڪ| >40% گهٽتائي |
| توانائي واپرائڻ في ٽين| بيس لائين 100%| 9597%| 35% reduction via efficient kinematics |
ٽيڪنيڪل وضاحتون
گنجائش جي حد: 500 2,500 ٽي پي ايڇ (dependent on model and feed gradation)
فيڊ کولڻ: 60 "x 80" تائين (1,500mm x 2,000mm)
بجلي جي گهرج: 150 400 ڪلواٽ (200 500 ايڇ پي), electric motor driven
مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم; ASTM A128 گريڊ B3/B4 مينگنيز اسٽيل جوڙو مري ويو; جڙيل مصر اسٽيل سنسڪرت shaft.
جسماني طول و عرض (لڳ ڀڳ. for Model JC1500): ڊگھائي: ~9 م, ويڪر: ~ 4 م, اوچائي: ~ 4 م
آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي دٻائڻ واري نظام سان مطابقت.
ايپليڪيشن منظرنامو
Hard Rock Quartz Vein Mining – West Africa
چيلنج: A contractor faced extreme abrasiveness in ore, causing jaw die replacement every 6 هفتا (~130k MT), incurring high parts/labor costs and ~24 hours of downtime per change.
حل: Implementation of our heavyduty jaw crusher with curvedprofile manganese dies.
نتيجا: Wear life extended to an average of 195k MT per set. This reduced changeout frequency by over one third annually, saving an estimated $85k in parts/labor and reclaiming 60+ hours of production time per year.
HighThroughput CIL Plant Expansion – Australia
چيلنج: A plant upgrade required a 25% increase in primary crushed tonnage without expanding the existing crusher footprint or overloading conveyors.
حل: Installation of our highcapacity jaw crusher model with optimized kinematics for greater throughput at the same motor rating.
نتيجا: مسلسل حاصل ڪيو 22% increase in average hourly tonnage at a similar power draw. The existing infrastructure supported the load due to efficient product sizing, enabling the expansion goals without major civils or conveyor modifications.
تجارتي خيالات
We offer transparent pricing structured around throughput capacity:
معياري درجي (5001000 ٽي پي ايڇ): Base unit with core features outlined above.
اعلي ظرفيت جو درجو (10002500 ٽي پي ايڇ):) Includes heavier components, dualtoggle systems,and advanced monitoring sensors as standard.
Optional features include automated grease systems,vibration مانيٽرنگ پيڪيجز,and custom skid designs.Financing can be arranged through partner institutions with leasetoown or deferred payment plans tailored to project cash flow.Service packages range from basic warranty support to comprehensive annual maintenance contracts including scheduled inspections,لباس جو حصو discounts,۽ ترجيحي فيلڊ سروس.
اڪثر پڇيا ويا سوال
1. ڇا هي سامان اسان جي موجوده ثانوي مخروط کولہو سرڪٽ سان مطابقت رکي ٿو?
ها. Our engineering team will review your target product size distribution from primary crushing to ensure optimal feed gradation for your specific secondary/tertiary stage,maximizing overall circuit efficiency.
2. What is the expected impact on our operating labor requirements?
The design reduces daily operator involvement.Centralized greasing cuts lubrication time by approximately half,and hydraulic clearing minimizes manual hammering.The focus shifts from constant intervention to periodic monitoring.
3. ڇا توھان مهيا ڪري سگھو ٿا لباس جي قيمت جي ضمانت?
We offer guaranteed maximum wear life terms under specific operating conditions documented in your purchase agreement.This provides predictable costperton forecasting for your comminution budget.
4. عام ترسيل ليڊ ٽائيم ڇا آهن?
معياري ماڊلز لاء,fabrication and delivery typically require [ايڪس] months from order confirmation.Custom configurations may extend this timeline.We provide detailed project schedules upon quotation.
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