گولڊ Ore کرشنگ سامان جي پيداوار گھٽ ۾ گھٽ آرڊر
1. PAINPOINT driven اوپننگ
ڇا توھان منظم ڪري رھيا آھيو غير متوقع throughput, excessive liner wear costs, and unplanned downtime in your primary crushing circuit? Inconsistent feed size from the mine, coupled with abrasive gold ore containing hard quartz or sulfide components, directly impacts mill feed and overall recovery rates. These operational challenges translate into measurable costs: every hour of crusher downtime can stall hundreds of tons of processing, and premature wear part replacement carries a significant recurring expense.
Are you evaluating crushing equipment that can handle variable feed without choking, reduce the frequency of maintenance shutdowns, and deliver a consistently coarse product for optimal SAG mill or heap leach performance? The selection of your primary gold ore crushing equipment is a critical capital decision that determines circuit stability for years.
2. پيداوار جو جائزو
This product line encompasses heavyduty primary jaw crushers engineered specifically for the rigorous demands of gold mining operations. The operational workflow is designed for reliability: (1) RunofMine (روم) ore is fed via grizzly to remove fines, (2) the crusher’s robust chamber reduces large feed (1200mm تائين) through compressive force, (3) a regulated discharge setting ensures a consistent product size, typically between 150250mm, for downstream conveyance. This equipment is applicable for hard rock gold ores (lode deposits) and is the foundational stage in comminution circuits feeding milling or heap leach pads. Its primary limitation is in processing alluvial or placer deposits where minimal crushing is required.
3. بنيادي خاصيتون
HeavyDuty Manganese اسٽيل جاز | ٽيڪنيڪل بنياد: Highgrade, alloyed manganese steel workhardens under impact. | آپريشنل فائدا: Liners develop a hard, wearresistant surface throughout their life, extending service intervals in abrasive conditions. | ROI اثر: Reduces liner inventory costs and labor for changes by up to 30% معياري مصر جي مقابلي ۾.
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: Replaces traditional mechanical toggle plates with a dualacting hydraulic cylinder. | آپريشنل فائدا: Enables remote clearing of tramp metal and chamber blockages in minutes and allows quick CSS adjustment for product control. | ROI اثر: Eliminates hours of dangerous manual clearing, minimizing safety risk and increasing crusher availability.
Modular Frame Design | ٽيڪنيڪل بنياد: Fabricated from hightensile steel plates with precision machined interfaces for key components. | آپريشنل فائدا: Simplifies transport to remote sites and allows for strategic component replacement during planned maintenance. | ROI اثر: Reduces foundation requirements and installation time by approximately 25%, lowering total installed cost.
Aggressive Toothed Profile & ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Optimized nip angle and tooth geometry increase grip on slabby material. | آپريشنل فائدا: Significantly reduces slippage and choking with sticky or clayrich gold ores, maintaining rated throughput. | ROI اثر: Prevents costly flow stoppages and ensures steady feed to downstream processes.
Integrated Motor & Drive Guarding | ٽيڪنيڪل بنياد: Enclosed vbelt drives and motor mounts designed as part of the crusher structure. | آپريشنل فائدا: Protects critical drive components from dust ingress and physical damage in harsh plant environments. | ROI اثر: Extends drive component life and reduces unplanned electrical motor failures.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | This Gold Ore Crushing Equipment Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | 9294% per annum | 96%+ per annum (دستاويز ٿيل) | +34% |
| Manganese Liner Life (اباڻڻ وارو اٽو) | 180,000 220,000 tonnes crushed per set | 250,000 300,000 tonnes crushed per set (dependent on specific ore abrasiveness) | +1525% |
| Tramp Metal Clearance Time (Uncrushable event)| 24 ڪلاڪ (manual) <30 منٽ (hydraulic)| <10 minutes standard |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: 500 2,200 ٽين في ڪلاڪ (ٽي پي ايڇ), depending on model and feed gradation.
فيڊ کولڻ: From 800mm x 600mm up to 1500mm x 1200mm.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو کان وٺي 75 kW کان 250 ڪلواٽ.
مواد جي وضاحت: Hightensile steel frame; ASTM A128 Grade B3/B4 manganese steel jaw liners; forged alloy steel eccentric shaft.
جسماني طول و عرض (Typical Large Model): لڳ ڀڳ. ڊگھائي: 5م; ويڪر: 3م; اوچائي: 3.5م; وزن: ~45,000 kg.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust seals rated for IP66 protection.
6. درخواست جا منظر
Hard Rock Underground Mine Transition to Open Pit
چيلنج: An expanding operation needed a primary crusher capable of handling both the competent ore from underground development and the more variable, weathered material from the new open pit without constant adjustment or blockages.
حل: Implementation of a largecapacity jaw crusher with an aggressive stroke and hydraulic toggle system as the primary gold ore crushing equipment at the ROM pad.
نتيجا: Achieved a blended throughput at design capacity of 950 ٽي پي ايڇ; reduced blockagerelated downtime by over 80% compared to the previous system.
HighAltitude Heap Leach Operation
چيلنج: A site at high elevation required reliable equipment with reduced maintenance complexity due to limited local technical support and harsh weather conditions.
حل: Installation of two modular jaw crushers with extendedlife liners and fully enclosed drives.
نتيجا: Crushers met targeted 200mm product size for optimal leaching; liner changeout intervals were extended to match seasonal planned shutdowns, eliminating unscheduled maintenance.
7. تجارتي خيالات
Pricing tiers are structured based on capacity size (مثال, 750 ٽي پي ايڇ). Base equipment includes standard motors/starters guarding lubrication system Optional features include automated grease systems dust suppression spray bars different liner profiles for specific ore characteristics
Service packages are available:
1 Basic Warranty covering parts defects
2 Extended Service Plan including scheduled inspections wear part monitoring
3 FullSite Support Agreement providing guaranteed response times critical spare parts holding
Financing options include capital lease operating lease projectbased financing terms typically structured over years
Minimum order quantity MOQ policy applies For complete units MOQ is one For major wear components like jaw liners MOQ may be one matched set
Implementation lead time ranges from weeks months depending on model complexity current manufacturing schedule
FAQ
What power supply is required?
Units are configured for either V or V Hz industrial threephase power Motor starter packages can be specified accordingly
Can this crusher handle wet sticky claybearing gold ores?
The deep chamber aggressive profile helps prevent packing but severe clay content may require prescreening/scalping We recommend providing ore characterization data for specific recommendations
What is included in the foundation design?
We provide certified general arrangement drawings load data anchor bolt templates Customer provides detailed civil design construction based on local geotechnical conditions
Are wear parts readily available?
Yes Highwear items like jaw liners cheek plates are manufactured to stock Critical dimensions are standardized ensuring compatibility Spare parts kits are recommended at purchase
Do you offer operator training?
Yes Comprehensive training covering safe operation routine maintenance troubleshooting procedures is included with installation commissioning conducted by our field service engineers
