Gold Ore Crushing Equipment Manufacturing Best Price
1. PAINPOINT driven اوپننگ
Are you facing persistent bottlenecks in your primary crushing circuit that limit overall plant throughput? The challenges of processing hard, abrasive gold ore are quantifiable: excessive wear on manganese steel components leads to unplanned downtime for liner changes, directly costing in lost production hours. Inconsistent feed size from blasting operations can cause bridging and choking, requiring hazardous manual intervention and stalling your milling process. ان کان سواء, inefficient initial size reduction forces secondary and tertiary crushers to work harder, accelerating their wear and increasing your total cost of ownership per ton.
توهان ڪيئن مسلسل حاصل ڪري سگهو ٿا, highvolume primary crushing while controlling maintenance costs and protecting downstream equipment? The solution begins with selecting the right primary gold ore crushing equipment.
2. پيداوار جو جائزو
This product line focuses on heavyduty جبڑے کولڻ وارا engineered specifically for the primary crushing stage of gold ore processing. These machines are designed to accept runofmine (روم) feed directly from the mine haul trucks.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: ROM gold ore (typically up to 1meter top size) is dumped into the vibrating grizzly feeder (وي جي ايف ايف وي جي ايف), which scalps off fine material.
2. ابتدائي گھٽتائي: Oversize material is directed into the crusher's fixed and moving jaw dies, where immense mechanical pressure fractures the rock.
3. خارج ٿيڻ: Crushed product discharges at a preset closedside setting (سي ايس ايس), typically between 150mm to 200mm, ready for conveyor transport to secondary crushing or stockpiling.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for hard rock gold deposits (quartz veins, sulphide ores), suitable for both stationary plants and semimobile setups. Handles high compressive strength materials effectively.
حدون: گندي لاء ٺهيل ناهي, sticky ores without proper feeder design; requires a prepared foundation; initial capital investment is significant compared to smaller units.
3. بنيادي خاصيتون
HeavyDuty Frame Design | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: سائيڪل جي لوڊشيڊنگ تحت فريم ٿڪڻ جي ڀڃڪڙي کي ختم ڪري ٿو, ensures decades of structural integrity | ROI اثر: تباهي واري فريم جي ناڪامي جي خطري کي گھٽائي ٿو, protecting longterm asset value
WedgeBased CSS Adjustment | ٽيڪنيڪل بنياد: Hydraulically assisted wedge lock system | آپريشنل فائدا: Allows operators to adjust product size in minutes without manual shims, even under full load | ROI اثر: Minimizes downtime for size changes by up to 80%, increasing operational flexibility
HighStrength Jaw Dies | ٽيڪنيڪل بنياد: Isotropic alloy steel with patented heat treatment | آپريشنل فائدا: Provides extended service life in abrasive crushing applications | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 2535% improvement in liner life over standard manganese steel, reducing part cost per ton
گولي وارو رولر بيئرنگ & Labyrinth Seals | ٽيڪنيڪل بنياد: Oversized bearings rated for heavy shock loads; multistage sealing | آپريشنل فائدا: Handles peak loads from uncrushables; effectively excludes dust and contaminants | ROI اثر: Extends bearing service intervals by 23x, lowering lubrication costs and preventing bearing seizure failures
Integrated Motor Mount & VBelt Drive | ٽيڪنيڪل بنياد: Unified base frame for crusher and drive motor; hightorque sheaves | آپريشنل فائدا: Simplifies installation and ensures perfect drive alignment; reduces belt slippage under load | ROI اثر: تنصيب جو وقت گھٽائي ٿو 30% and improves power transmission efficiency, گھٽ توانائي جي قيمت في ٽين
Centralized Greasing Points | ٽيڪنيڪل بنياد: Automated lubrication system compatibility with manual backup ports | آپريشنل فائدا: محفوظ ڪري ٿو, rapid servicing of all major bearing points from ground level | ROI اثر: Reduces planned maintenance time by 50% and enhances technician safety
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | Our Gold Ore Crushing Equipment Solution | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم) | ~92% (incl. لائنر تبديليون)| >95% (with quickadjust system)| +34% وڌيڪ پيداوار وقت |
| لائنر زندگي (اباڻڻ وارو اٽو) | بيس لائين 100% (مثال, 450k tons)| Patented alloy 135k tons avg.)| +35% گهڻي زندگي |
| توانائي جو واھپو (kWh/ٽن) معدنيات جي سختي جي لحاظ کان مختلف آهي.| بيس لائين 100%| آپٽمائزڊ ڪينيميٽيڪس & drive alignment| تائين 10% گهٽتائي |
| CSS ترتيب ڏيڻ جو وقت| 24 ڪلاڪ (manual)| <30 منٽ (hydraulic assist)| ~85% faster |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 500 2,500 ٽين في ڪلاڪ (ٽي پي ايڇ), depending on feed gradation and material hardness.
فيڊ کولڻ: From 1,000mm x 650mm up to 1,500mm x 1,200mm.
بجلي جي گهرج: اليڪٽرڪ موٽر ڊرائيو کان وٺي 90 kW کان 250 ڪلواٽ.
مواد جي وضاحت: Main frame fabricated from highgrade steel plate; jaw dies available in multiple alloys for specific ore abrasiveness/impact profiles.
جسماني طول و عرض: Significant footprint requiring engineered concrete foundation; approximate weights from 40 جي طرف 120 ميٽرڪ ٽين.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust suppression system ready.
6. درخواست جا منظر
Hard Rock Underground Mine RampUp
Challenge A new underground portal required a primary crusher to handle lumpy quartzite ore with a UCS of over 250 ايم پي اي. The tight space demanded a robust unit with minimal external infrastructure that could operate reliably with infrequent but intensive maintenance windows.
Solution Installation of a singletoggle jaw crusher with hydraulic CSS adjustment and an integrated motor base directly under the ore pass.
Results Achieved design capacity of 800 TPH within one week of commissioning. The quickadjust system allows the night shift to alter product size for blending needs without delaying dayshift haulage.
Expanding OpenPit Processing Plant
Challenge An existing plant’s secondary circuit was being starved due to insufficient primary crushing capacity after mine expansion. Downtime for liner changes on the old unit was causing major bottlenecks.
Solution Replacement with a larger doubletoggle style jaw crusher known for lower wear costs on highly abrasive sulphide ore.
Results Plant throughput increased by 22%. Liner life improved by an average of 40%, aligning changeouts with quarterly planned maintenance stops instead of unplanned interruptions.
7. تجارتي خيالات
قيمت جا درجا: Based on model size and capacity range:
ٽائر I (1600 ٽي پي ايڇ): Custom engineered solutions with advanced monitoring packages.
اختياري خاصيتون: Integrated motor & starter package; automated grease systems; realtime condition monitoring sensors (وائبريشن, گرمي پد); special wear alloys.
سروس پيڪيجز: Choose from Basic Warranty, Extended Protection Plans covering parts/labor for years one through three or Comprehensive Maintenance Agreements including scheduled inspections and priority support.
فنانسنگ جا اختيار: Capital equipment leasing structures tailored to project cash flow models or traditional purchase arrangements are available through partnered financial institutions.
8. FAQ
Q1 Is this equipment compatible with my existing plant’s feed system and conveyors?
A compatibility review is standard in our presales process. We require your current feed topsize dimensions desired product specifications conveyor load ratings We then provide detailed layout recommendations
Q2 What is the expected operational impact on my power draw?
Our crushers are designed for efficient power transmission Field data typically shows stable amp draw within motor nameplate ratings Specific consumption kWh/ton depends heavily on your ore’s Bond Work Index which we can calculate from a sample
Q3 Do you offer wear parts supply guarantees?
Yes we provide guaranteed inventory levels for critical wear parts at regional service centers ensuring availability This is often structured as part of a longterm service agreement
Q4 What are typical installation lead times?
For standard models delivery is months exworks Complete installation commissioning timelines vary based on site readiness but our project teams provide detailed Gantt charts postorder
Q5 Can this machine handle occasional tramp steel uncrushables?
The robust design includes overload protection such as hydraulic toggle relief systems or breakaway shear pins depending on model These features minimize damage but regular magnetic separation prior to feeding is strongly recommended
