سون جي معدنيات جي ڪرشنگ سامان درآمد ڪندڙ سستي
1. PAINPOINT driven اوپننگ
Are your gold processing operations constrained by unreliable or inefficient primary crushing? شروعاتي سائيز جي گھٽتائي وارو مرحلو توھان جي سڄي بحالي واري سرڪٽ لاء سر مقرر ڪري ٿو. Common challenges with suboptimal سون جي لوڻ جو سامان شامل ڪرڻ:
ضرورت کان وڌيڪ بند وقت: بار بار لائنر تبديليون, اڻ رٿيل سار سنڀال, and component failures halt your milling circuit, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
Low Throughput of HighGrade Ore: Inefficient crushing creates bottlenecks, preventing your plant from processing more valuable material and maximizing revenue during peak price cycles.
Poor Particle Size Distribution: Inconsistent product size increases load on grinding mills, elevating specific energy consumption (kWh/t) and wearing mill liners prematurely.
اعلي آپريشنل خرچ: Skyrocketing energy consumption, coupled with frequent replacement of wear parts under abrasive conditions, منافعي جي مارجن کي ختم ڪري ٿو.
Difficulty with Variable Ore Hardness: A single blast can produce a mix of soft oxide and hard sulfide material, challenging crushers not built for such fluctuation.
Is your current setup causing unpredictable downtime and limiting your plant’s potential? What if your primary crusher could deliver consistent fragmentation, reduce energy costs per ton, and improve overall circuit availability?
2. پيداوار جو جائزو
This product line focuses on robust, stationary primary jaw crushers engineered specifically for the demanding first stage of gold ore crushing. runofmine قبول ڪرڻ لاء ٺهيل (روم) feed directly from haul trucks, these machines provide the reliable, highcapacity reduction required for optimal downstream cyanidation or gravity recovery.
آپريشنل ڪم فلو:
1. ROM معدنيات (1200mm تائين) is dumped directly into the crusher’s vibrating grizzly feeder (وي جي ايف ايف وي جي ايف).
2. The VGF removes fines and directs oversize material into the deep crushing chamber of the jaw crusher.
3. A highinertia flywheel and optimized kinematics ensure a powerful compressive force to break even the most stubborn quartz veins or sulfide bands.
4. Crushed product is discharged at a consistent, adjustable CSS (بند طرف سيٽنگ), typically between 150200mm, ready for secondary crushing or conveyor transport.
ايپليڪيشن جو دائرو: سخت پٿر جي سون جي معدنيات لاءِ مثالي (lode جمع), including quartzite, greenstone belts, and sulfidic ores. Suitable for both greenfield installations and retrofit projects aiming to debottleneck existing circuits.
حدون: گندي لاء ٺهيل ناهي, sticky placer or alluvial material without significant feed system modification. Primary jaw crushers are a fixed installation; mobile solutions are configured differently.
3. بنيادي خاصيتون
HeavyDuty فريم & Kinematics | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Unmatched structural integrity under shock loads from large feed blocks; extends bearing and component life by over 40% فيلڊ ڊيٽا ۾ | ROI اثر: Reduces risk of catastrophic frame failure and associated weeks of downtime, سرمائيداري سيڙپڪاري جي حفاظت.
Abrasion Resistant Jaw مري وڃي ٿو | ٽيڪنيڪل بنياد: Manganese steel alloy with patented Quenching & Tempering process | آپريشنل فائدا: تائين حاصل ڪري ٿو 30% longer service life in highly abrasive siliceous ores compared to standard alloys | ROI اثر: Lowers costperton for wear parts and reduces frequency of hazardous liner changeout procedures.
Automated Wedge Adjustment System | ٽيڪنيڪل بنياد: Hydraulic shim adjustment with remote control capability | آپريشنل فائدا: Allows operators to adjust CSS in minutes without manual shim handling, facilitating quick optimization for changing ore characteristics | ROI اثر: Increases plant availability by reducing adjustment downtime from hours to minutes; improves yield by maintaining target product size.
Integrated Dust Suppression Manifold | ٽيڪنيڪل بنياد: Pressurized water spray bars integrated into feed chute & discharge point | آپريشنل فائدا: Effectively controls silica dust at transfer points, ensuring compliance with health regulations (MSHA/OSHA) | ROI اثر: Mitigates risk of work stoppages due to air quality violations and reduces longterm liability from worker health claims.
HighCapacity Vibrating Grizzly Feeder (وي جي ايف ايف وي جي ايف) | ٽيڪنيڪل بنياد: Robust deck design with adjustable grizzly bar spacing | آپريشنل فائدا: Scalps fines efficiently to bypass the crusher, reducing chamber wear and increasing effective throughput of oversize material by up to 15% | ROI اثر: Directly lowers energy consumption per ton crushed and maximizes crusher utilization for its intended duty.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | پرائمري جبڑے crushers لاء صنعت معيار | اسان جي سون جي معدنيات جي ڪرشنگ سامان جو حل | فائدو (% سڌارو) |
| : | : | : | : |
| دستيابي (اپٽائم)| 9294% | 9698% | +4% سڌارو |
| زندگيءَ جو لباس (اباڻڻ وارو اٽو)| ~450,000 tons per set of jaw dies| ~600,000 tons per set of jaw dies| +33% گهڻي زندگي |
| توانائي جي ڪارڪردگي| Standard motor sizing with fixed RPM| TEFC highefficiency motors with optional VFD control| تائين 8% گھٽ kWh/ton |
| CSS ترتيب ڏيڻ جو وقت| دستي شيم جي ترتيب (24 ڪلاڪ)| هائيڊولڪ ويج جي ترتيب (<30 منٽ)| تائين 85% تيز |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| وڏي پيماني تي مختلف آهي; ~1,500 hours for critical components| Documented MTBF >2,200 hours on major assemblies| >30% سڌارو |
5. ٽيڪنيڪل وضاحتون
ماڊل رينج جي گنجائش: 500 2,500 ٽين في ڪلاڪ (tph), depending on feed size and ore hardness.
فيڊ کولڻ: 900mm x 600mm کان 1500mm x 1200mm تائين.
بجلي جي گهرج: مکيه کولہو موٽر مان 75 kW کان 250 ڪلواٽ. Total installed power including VGF typically ranges from 110 kW کان 350 ڪلواٽ.
مواد جي وضاحت: مکيه فريم اعلي گريڊ اسٽيل پليٽ مان ٺهيل (منٽ. طاقت پيدا ڪرڻ 355 ايم پي اي). Jaw dies manufactured from premium Mn18Cr2 alloy steel.
جسماني طول و عرض: Footprint tailored to model; approximate L x W x H range: 8m x 4m x 5m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Bearings are protected against dust ingress via labyrinth seals and optional air purge systems.
6. درخواست جا منظر
ويسٽ آفريڪا هارڊ راڪ مائن ريٽروفٽ
چيلنج: An existing operation using an older primary crusher faced throughput limitations below design capacity due to frequent blockages and slow wear part changes on hard sulfide ore.
حل: Implementation of a new heavyduty jaw crusher featuring hydraulic CSS adjustment and our proprietary abrasionresistant jaw die alloy.
نتيجا: جي ذريعي وڌي ويو 22%, achieving nameplate capacity. Liner changeout frequency decreased from every 6 هر هفتي تائين 8 weeks despite higher tonnage processed.
North American MidTier Gold Producer
چيلنج: High variability in ore hardness within a single pit led to inconsistent product size distribution from the primary stage overloading the SAG mill circuit.
Solution Installation of a primary jaw crusher equipped with an advanced VGF system paired with variable frequency drive control on the main motor allows realtime optimization based on load sensing
Results Achieved a more consistent P80 transfer size reducing SAG mill specific energy consumption by an average of 9%. Overall plant stability improved significantly
Junior Miner Greenfield Project
Challenge Required reliable startup equipment that could handle initial high grade zones while being scalable without requiring total replacement as production ramped up
Solution Selection was based on modular design allowing future upgrades such as larger motors or different liner profiles without altering foundation plans
Results Project commissioning was completed within schedule The equipment provided operational reliability exceeding 97% in first year allowing focus on metallurgical recovery optimization
تجارتي خيالات
Pricing is structured according to capacity rating robustness level required
Base Equipment Tier Includes core crusher VGF basic walkways guards lubrication system motors starters
Optional Features Premium wear protection packages advanced automation PLC integration remote monitoring sensors extended dust suppression systems custom discharge conveyor modules
Service Packages Available options range from basic commissioning supervision through comprehensive multi year planned maintenance agreements which include scheduled inspections guaranteed parts supply priority technical support These agreements have demonstrated ability reduce total lifecycle costs by up 18%
Financing Options We work with established partners offer flexible commercial terms including capital lease operating lease lease purchase structures tailored cash flow requirements typical mining project cycles
FAQ
What if my gold ore contains significant clay or moisture content?
While designed primarily hard rock applications we can configure pre screening scalping options mitigate handling issues sticky material may require consultation our engineering team assess specific conditions
How does this equipment integrate existing secondary tertiary crushing grinding circuit?
Our technical team will review your current flowsheet provide detailed interface drawings ensure compatibility conveyor speeds bin capacities electrical loads Smooth integration is standard part our project scope
عام پهچائڻ جو وقت ڇا آهي?
For standard models lead time ranges 16 weeks ex works Custom configurations may require additional engineering time We maintain strategic stock critical wear components expedite delivery when needed
ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
Yes we provide guaranteed minimum throughput capacity based agreed feed specifications along with maximum power consumption figures These are backed comprehensive factory testing prior shipment
ڪهڙي تربيت ڏني وئي اسان جي آپريشن جي سار سنڀال جي عملي?
We include comprehensive onsite training during commissioning covering safe operation routine maintenance procedures troubleshooting guides This is supplemented detailed digital documentation video resources
