سون جي معدنيات ڪرشنگ سامان فيڪٽريز سستا
1. PAINPOINT driven اوپننگ
ڇا توهان جي سون جي پروسيسنگ آپريشن کي غير موثر پرائمري سائيز جي گھٽتائي جي ڪري محدود آهي? شروعاتي ڪرشنگ اسٽيج توهان جي سڄي بحالي واري سرڪٽ لاء سر مقرر ڪري ٿو. عام چيلينجز سان گڏ suboptimal سون جي شين جي ڪرشنگ سامان شامل آهن:
اعلي آپريشنل خرچ: اضافي توانائي جو استعمال في ٽين معدنيات جي پروسيس ٿيل ۽ بار بار, unplanned downtime for liner changes and repairs directly erode profit margins.
ذريعي رڪاوٽون: Inconsistent feed size or capacity limitations in primary crushers create downstream inefficiencies in grinding and leaching circuits, capping overall plant output.
وقت کان اڳ جو لباس & سار سنڀال: The abrasive nature of quartz and hard rock gold ore accelerates wear on crusher components, leading to high spare parts costs and lost production hours.
غير موثر آزادي: Poorly sized crush product can hinder optimal gold liberation, potentially reducing overall recovery rates in subsequent stages.
Is your current primary crusher a source of variable cost and operational uncertainty? The solution lies in selecting robust, purposeengineered gold ore crushing equipment designed for high availability and lower costperton.
2. پيداوار جو جائزو
This product line focuses on Primary Jaw Crushers and Gyratory Crushers engineered specifically for hard rock gold ore processing. These machines are built for the first stage of size reduction, accepting runofmine (روم) کاڌ خوراڪ کان سڌو سنئون.
آپريشنل ڪم فلو:
1. ROM سون جي معدنيات (1.5 ميٽر جي ماپ تائين) is fed into the crusher's receiving hopper.
2. A reciprocating jaw or gyrating mantle exerts immense compressive force against a stationary surface, breaking the ore by pressure.
3. The crushed product discharges through an adjustable gap (بند طرف سيٽنگ), determining the final topsize output for the SAG or ball mill feed conveyor.
4. Metal detectors and tramp release systems protect the internal mechanism from uncrushable material.
ايپليڪيشن جو دائرو: Ideal for medium to largescale gold mining operations processing hard rock ores (مثال, کوارٽز رگون, sulphide bearing ores). مناسب ٻنهي اسٽيشنري پلانٽ تنصيب ۽ ماڊلر / ٽريڪ ماؤنٽ سيٽ اپ لاء.
حدون: گندي لاء ٺهيل ناهي, اڳواٽ اسڪيلنگ کان سواءِ چپچپا معدنيات; requires a consistent feed system for optimal performance. Fine grinding is handled by downstream milling equipment.
3. بنيادي خاصيتون
HeavyDuty فريم & Kinematics | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) بهتر دٻاء جي ورڇ | آپريشنل فائدا: Withstands continuous highcycle fatigue from abrasive ore, minimizing frame cracking risk | ROI اثر: Extended structural life reduces capital replacement costs over a 1520 year asset lifecycle.
Manganese Steel Wear Liners | ٽيڪنيڪل بنياد: محنت ڪرڻ وارو آسٽنيٽڪ مينگانيز اسٽيل (گريڊ 14% / 18% / 22%) | آپريشنل فائدا: لينر آپريشن دوران سخت سطح جي پرت کي ترقي ڪن ٿا, increasing service life in highly abrasive conditions | ROI اثر: Fewer liner changeouts reduce labor costs and increase crusher availability by up to 15% سالانه.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ | ٽيڪنيڪل بنياد: Integrated hydraulic cylinders for setting adjustment and overload protection | آپريشنل فائدا: Operators can adjust product size or clear a cavity blockage quickly from a local station, دستي مداخلت کان سواء | ROI اثر: Cuts downtime for routine adjustments by approximately 50% دستي شيم سسٽم جي مقابلي ۾.
اعلي گنجائش & گھٽتائي جي شرح | ٽيڪنيڪل بنياد: Deep crushing chamber and aggressive nip angle geometry | آپريشنل فائدا: Enables singlestage primary crushing with reduction ratios up to 8:1, simplifying circuit design | ROI اثر: Reduces need for secondary crushing stages in many flowsheets, lowering initial plant CAPEX.
مرڪزي گريسنگ سسٽم | ٽيڪنيڪل بنياد: Automated lubrication to all critical bearing points from a single console | آپريشنل فائدا: اعلي لوڊ حالتن جي تحت بهتر بيئرنگ صحت کي يقيني بڻائي ٿي, وقت کان اڳ ناڪامي کي روڪڻ | ROI اثر: Prolongs major bearing service life; فيلڊ ڊيٽا هڪ باهمي تعلق ڏيکاري ٿو 20% بيئرنگ سان لاڳاپيل اسٽاپن ۾ گهٽتائي.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Baseline | اسان جي سون جي معدنيات جي ڪرشنگ سامان جو حل | دستاويزي فائدو |
| : | : | : | : |
| لائنر زندگي (اباڻڻ وارو اٽو)| ~450,000 MT throughput| ~600,000 MT throughput| +33% سڌارو |
| توانائي جي ڪارڪردگي| 0.85 kWh/ton crushed| 0.72 kWh/ton crushed| ~15% lower energy cost |
| مشيني دستيابي| 92% آپريشنل اپ ٽائم| 95%+ آپريشنل اپ ٽائم| >3% increase in production time |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف)| ~ 1,200 ڪلاڪ| ~1,600 hours| +400 hours of reliable operation |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: ماڊل تي منحصر, کان 150 TPH کان مٿي 2,500 TPH of hard rock gold ore.
فيڊ کولڻ: 1500mm x 1200mm تائين (جوڙو) or equivalent gyratory intakes.
بجلي جي گهرج: اليڪٽرڪ موٽر مان ڊوڙندو آهي 90 kW کان 450 ڪلواٽ; Highvoltage مائن پاور سپلائي لاءِ ترتيب ڏنل.
مواد جي وضاحت: مکيه فريم: fabricated steel plate (گھٽ ۾ گھٽ پيداوار جي طاقت 355 ايم پي اي). ڪپڙا پرزا: premium grade manganese steel castings.
جسماني طول و عرض: Significant model variance; designs account for transport constraints and plant layout logistics.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; dust sealing standard for dry operations.
6. درخواست جا منظر
West African Gold Mine (سخت پٿر) | چيلنج: A major operation faced excessive downtime every 68 weeks for jaw crusher liner replacements on their highly abrasive metasediment ore body. This created recurring bottlenecks.| حل: Implementation of a heavyduty jaw crusher with optimized kinematics and a highergrade manganese steel liner profile.| نتيجا: لائنر جي زندگي هڪ سراسري تائين وڌايو 12 تبديلين جي وچ ۾ هفتي. This translated to two fewer changeouts per year per crusher, increasing annual available production time by an estimated 180 ڪلاڪ.
Modular Processing Plant Contractor (Multiple Sites) | چيلنج: A contracting company needed reliable primary crushing units that could be rapidly deployed across different sites with varying ore competencies without constant reengineering.| حل: Deployment of standardized trackmounted jaw crushers with hydraulic setting adjustment as their universal primary solution.| نتيجا: Achieved consistent performance across sites; setup times reduced by an average of two days per relocation due to standardized procedures and parts.
7. تجارتي خيالات
Our gold ore crushing equipment is offered across three valueengineered tiers:
1. معياري ڊيوٽي جي حد: مسلسل لاء, moderateabrasion ores. Focuses on core reliability at an accessible capital cost point.
2. ڳري ڊيوٽي جي حد (تجويز ڪيل): For typical hard rock gold ores. سيڪشن ۾ درج ڪيل سڀئي خاصيتون شامل آهن 3 معياري طور. Offers the optimal balance of lifetime cost and performance.
3. UltraDuty Range: For extreme abrasion and hightonnage operations (>5 million tons/year). Includes enhanced wear packages and monitoring systems.
اختياري خاصيتون شامل آهن خودڪار لباس مانيٽرنگ سسٽم, advanced motor starters (وي ايف ڊيز), ۽ ڪسٽم خارج ڪرڻ وارو ڪنويئر انٽرفيس.
Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements with guaranteed parts availability metrics.
Financing options include traditional capital purchase as well as leasetoown structures tailored to project cash flow timelines.
8.FAQ
Q1: Is this equipment compatible with our existing SAG mill feed conveyor system?
A1： ها， our engineering team will review your existing plant layout， required discharge height，۽ پيداوار جي درجه بندي。 We design discharge points，hopper interfaces，and chutework as part of the supply scope to ensure integration。
Q2： What is the expected impact on our overall grinding circuit efficiency？
A2： By providing a consistent， wellsized crush product（typically minus150mm）， these crushers promote stable feed into your SAG or ball mills。 Industry testing demonstrates that consistent feed size can improve grinding circuit throughput stability by reducing surges。
Q3： How does the pricing compare over a total lifecycle versus cheaper alternatives？
A3： While initial capital outlay may be higher than some alternatives， total cost of ownership is typically lower。 This is due primarily to extended wear part life， higher energy efficiency，and greater mechanical availability which together reduce operating cost per ton over the asset's life。
Q4： What are your commercial terms regarding delivery？
A4： Delivery terms（EXW， FOB， CIF）are negotiated based on project location。 Lead times vary by model complexity but typically range from16to24weeks after order confirmation。 We provide detailed shipping dimensionsand weights wellin advance。
Q5： Do you provide installation supervision？
A5： ها。 We strongly recommend our supervised installation package。 Our field engineers ensure correct assembly， ترتيب ڏيڻ,and commissioning accordingto specifications。 This service mitigates installation errors that could affect warranty coverageand longterm performance。
Q6： Can you supply wear parts compatible with other OEM crushers we have onsite？
A6： We manufacture precision replacement wear parts（liners， ڪپڙا， concaves）for our own equipment lines。 For other OEM models we recommend consulting directlywiththe original manufacturerfor exact specifications tomaintainequipment warranties。
Q7： What training do you provideforour maintenance crew？
A7： We provide comprehensive operationaland maintenance training during commissioning。 This includes handson instructionon daily checks， proper lubrication procedures， safe adjustment protocols,and wear part changeout sequences。 All documentationis providedin both digitalandhard copy formats
