Gold Ore Crushing Equipment Factories Brochure
Targeted Gold Ore Crushing Solutions for HighVolume Processing Plants
Are you facing escalating operational costs due to inefficient primary crushing? Does unscheduled downtime for liner changes and maintenance erode your processing uptime? Are inconsistent feed sizes from your primary crusher causing bottlenecks in your SAG or ball mill circuits, limiting overall recovery rates? The challenges in gold ore comminution are quantifiable: every hour of unplanned stoppage can represent tens of thousands in lost revenue, while inefficient crushing directly increases energy consumption per ton by 1530%. Your operation requires a primary crushing solution that delivers relentless availability, maximizes throughput of abrasive and highgrade ore, and provides a consistently optimal feed for downstream processes. How do you achieve this without compromising on maintenance complexity or total cost of ownership?
پيداوار جو جائزو: HeavyDuty پرائمري جبڑے کولہو سون جي معدنيات لاءِ
Our flagship gold ore crushing equipment is engineered as a robust, highcapacity primary jaw crusher specifically for the demanding first stage of size reduction in gold mining operations. It is designed to process runofmine (روم) gold ore with high compressive strength and variable moisture content, delivering a consistent product size for secondary crushing or direct feed to milling circuits.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: ROM معدنيات (1200mm تائين) ٻرندڙ گرزلي فيڊر ۾ کارايو ويندو آهي (وي جي ايف ايف وي جي ايف), جيڪو سٺو مواد ڪڍي ٿو ۽ وڏي سائيز کي کولہو ڏانهن سڌو ڪري ٿو.
2. پرائمري ڪرشنگ: The core jaw crusher utilizes a steep nip angle and aggressive crushing action to fracture the ore between a fixed and a moving jaw plate.
3. پيداوار جي خارج ٿيڻ: ڪٽيل مواد هڪ ترتيب ڏيڻ واري خارج ٿيڻ واري سيٽنگ ذريعي نڪرندو آهي, ensuring precise control over product top size (typically 150mm to 250mm).
4. مواد ٽرانسپورٽ: The crushed product is conveyed to the next stage of your mineral processing plant.
ايپليڪيشن جو دائرو & حدون:
دائرو: اسٽيشنري پرائمري کرشنگ اسٽيشنن لاء مثالي, largescale openpit or underground mining operations processing hard rock gold ores (مثال, کوارٽز رگون, sulphide bearing ores). Effective in both greenfield installations and plant upgrade scenarios.
حدون: مڪمل سرڪٽ ڪميونشن لاءِ اسٽينڊ اڪيلو حل طور ٺهيل نه آهي; requires integration with secondary/tertiary crushers or mills for final liberation. وڌ ۾ وڌ فيڊ سائيز ۽ گنجائش ماڊل تي منحصر آهن.
بنيادي خاصيتون & انجنيئرنگ فائدا
Advanced Liner Geometry | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) optimized profile | آپريشنل فائدا: Increased wear life by up to 30% through even pressure distribution and reduced localized stress | ROI اثر: Lower cost per ton crushed via extended service intervals and reduced liner inventory
هائيڊولڪ ٽوگل & ترتيب ڏيڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated hydraulic ram for tensioning and clearing | آپريشنل فائدا: جلدي چالو ڪري ٿو, safe clearing of tramp metal or cavity blockages in under 15 minutes without manual intervention | ROI اثر: Minimizes downtime events from common stalls, وسيلي جي مقصدن جي حفاظت
HeavyDuty روٽر & بيئرنگ اسيمبلي | ٽيڪنيڪل بنياد: Oversized spherical roller bearings with automated lubrication | آپريشنل فائدا: Sustains peak load under shock conditions from uncrushables, ensuring bearing integrity >99.5% دستيابي | ROI اثر: Eliminates premature bearing failure—a leading cause of major crusher overhaul—saving over $50k in potential repair costs per incident
ماڊلر فريم جي تعمير | ٽيڪنيڪل بنياد: ڦاٽل, stressrelieved steel sections | آپريشنل فائدا: Simplifies transport to remote sites and allows for strategic component replacement versus full frame repair | ROI اثر: Reduces logistics costs by 25% and cuts rebuild time during major refurbishment by 40%
Integrated Dust Suppression Manifold | ٽيڪنيڪل بنياد: Pressurized water spray system at feed and discharge points | آپريشنل فائدا: مؤثر طريقي سان ماخذ تي سليڪا مٽي کي سنڀاليندو آهي, maintaining compliance with health and safety exposure limits (او ايلز) | ROI اثر: Mitigates risk of regulatory shutdowns and reduces plantwide housekeeping labor
سمارٽ چيمبر ڊيزائن | ٽيڪنيڪل بنياد: Deep symmetrical crushing chamber with optimized stroke at the discharge point | آپريشنل فائدا: Delivers higher reduction ratios (تائين 6:1) in a single pass while minimizing slabby product shape | ROI اثر: Increases potential circuit throughput by improving material flow characteristics to downstream processes
مقابلي جا فائدا هڪ نظر ۾
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي گولڊ Ore کرشنگ حل دستاويزي بهتري |
| : | : | : |
| لائنر ڪپڙا زندگي (اباڻڻ وارو اٽو) | ~ 450,000 MT في سيٽ (Mn14%)| ~600,000 MT per set (Premium Alloy) |
| دستيابي (شيڊول ٿيل + اڻڄاتل) |>95% سالياني دستيابي |>98.5% سالياني دستيابي |
| Energy Consumption per Tonne kWh/t| ~0.8 1.2 kWh/t| ~ 0.65 0.9 kWh/t|
| ٽرام ڌاتو صاف ڪرڻ جو وقت |>60 minutes manual|36,000 ڪم جا ڪلاڪ |
ٽيڪنيڪل وضاحتون
گنجائش جي حد: 500 2,500 ٽين في ڪلاڪ (ٽي پي ايڇ), dependent on model and feed gradation.
فيڊ کولڻ: From 1000mm x 800mm up to 1500mm x 1200mm.
بجلي جي گهرج: مکيه کولہو موٽر مان 150 kW کان 400 ڪلواٽ; total installed power including VGF from 200 kW کان 500 ڪلواٽ.
مواد جي وضاحت: اعلي طاقت جو ٺهيل اسٽيل فريم (ASTM A36); jaw plates available in premium manganese steel (1822% من) or optional chromiumenhanced alloys for highly abrasive ores; shaft forged from hightensile steel.
جسماني طول و عرض & وزن: Approximate footprint range from 8m x 4m up to 12m x 6m; weights from ~45 tonnes up to ~120 tonnes.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل; بجلي جا حصا IP65 تحفظ لاء مٽي ۽ نمي جي داخل ٿيڻ جي خلاف درجه بندي ڪيا ويا آهن.
ايپليڪيشن منظرنامو
HighGrade Underground Mine Expansion
Challenge A midtier producer needed to double primary crushing capacity within an existing building footprint to handle highergrade ore from a new vein. Space constraints ruled out additional conventional crushers.
Solution Implementation of our compact, highcapacity jaw crusher model with a modular base design allowed it to be fitted onto a reinforced mezzanine level above existing conveyors.
Results Achieved target throughput increase of 100% within the same building envelope. The modular installation reduced construction time by 8 weeks compared to a traditional foundationbased install.
Remote OpenPit Operation with Abrasive Ore
Challenge An isolated site faced exorbitant costs and lead times for liner changes every 3 months due to extremely abrasive silicified ore. Downtime logistics crippled annual throughput targets.
Solution Deployment of our crusher with FEAoptimized liner geometry paired with optional ultrawearresistant alloy jaw plates.
Results Extended liner life consistently achieved 4month operational windows between changes. This predictable schedule allowed for optimized logistics planning, reducing annual planned downtime by 25% and increasing annualized throughput by approximately 8%.
تجارتي خيالات
Our gold ore crushing equipment is offered across three capability tiers:
1.
2
3
اڪثر پڇيا ويا سوال
Q What if my existing plant's conveyor system isn't rated for your crusher's maximum output?
A Our engineering team conducts presale volumetric flow analysis based on your specific ore characteristics.We can specify models that match your downstream constraints or provide interface design supportfor necessary upgrades.
Q How does this equipment handle wet sticky ore which can cause packing in the chamber?
A The deep chamber design combined with an aggressive stroke at the discharge point promotesmaterial ejection.Field data shows this reduces packing incidents by over 60% comparedto older straightplate designs.For severe conditionsan optional chamber heating systemis available.
Q Are wear parts like jaw plates interchangeable with other OEM crushers?
A While designed as part of an optimized systemour commitmentto minimizing customer downtime means we offer interchangeable wear partsfor several common industry form factors.Details are providedin our compatibility documentation.
Q What financing options are availablefor capital expenditure projects?
A We offer several commercial pathwaysincluding direct capital saleoperational lease agreementsand throughputbased contractswhere payment is partially tiedto achieved production volumes.A dedicated commercial team will structurea proposal basedon your financial strategy.
Q What levelof technical supportis provided during commissioningand operation?
A Every sale includesa comprehensive commissioning package conductedby our field engineers.We offer tiered service agreementsfrom remote monitoringand technical supportto guaranteed spare parts availabilityand scheduled maintenance inspectionsby certified technicians
