سون جي مائننگ جو سامان هول سيلرز قيمتون
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي سون جي مائننگ پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? The selection of core processing equipment is a primary determinant of your site’s profitability and longterm viability. Common challenges with suboptimal gold mining equipment include:
اعلي آپريشنل خرچ: Inefficient recovery rates directly translate to lost revenue. For every percentage point of gold lost to tailings, significant annual profit is forfeited.
اضافي سار سنڀال Downtime: Equipment failures in remote locations can cost tens of thousands per hour in stalled production and expedited parts logistics.
غير مطابقت رکندڙ ذريعي & گريڊ: Fluctuations in feed material can overwhelm rigid systems, leading to bottlenecks and unstable concentrate quality, complicating downstream processing.
Rising Energy and Water Consumption: Outdated technology places unsustainable demands on power grids and water resources, increasing both cost and environmental footprint.
Is your current setup maximizing recovery from complex ore bodies? How resilient is your operation to variable feed grades? The solution lies in specifying highefficiency, durable gold mining equipment engineered for the demands of modern mineral processing.
2. پيداوار جو جائزو: HIGHEFFICIENCY CYANIDATION LEACHING & ADSORPTION PLANTS
This product category encompasses integrated plant solutions for the extraction of gold from ore via the cyanidation process, specifically focusing on Leach Tanks, CarboninPulp (CIP), or CarboninLeach (CIL) سسٽم. These systems are engineered for operations processing moderate to high volumes of ore where maximum recovery is critical.
آپريشنل ڪم فلو:
1. Ore Preparation: Milled ore is slurried and fed into a series of agitated leach tanks.
2. ليچ ڪرڻ & جذب ڪرڻ: A dilute cyanide solution is introduced, dissolving the gold. Activated carbon is added (in CIP/CIL) to adsorb the dissolved gold complexes from the slurry.
3. جدائي & ايليوشن: Loaded carbon is screened from the slurry and transferred to a stripping circuit (elution column) where gold is desorbed.
4. اليڪٽروننگ & ڳرڻ: The eluted gold solution passes through electrowinning cells to plate out metallic gold, which is then smelted into doré bars.
ايپليڪيشن جو دائرو: Ideal for freemilling ores where gold is readily liberated. Effective for both greenfield installations and plant upgrades.
حدون: Not suitable for refractory ores without preoxidation treatment. Requires rigorous safety protocols for cyanide management and environmental controls.
3. بنيادي خاصيتون
Advanced Agitation System | ٽيڪنيڪل بنياد: Computational Fluid Dynamics (سي ايف ڊي)optimized impeller design and tank baffling | آپريشنل فائدا: Ensures complete solids suspension and uniform reagent distribution, eliminating dead zones that reduce leach efficiency | ROI اثر: فيلڊ ڊيٽا هڪ مسلسل ڏيکاري ٿو 13% improvement in overall gold recovery compared to conventional agitators.
ماڊل ٽينڪ ڊيزائن | ٽيڪنيڪل بنياد: Highintegrity welded steel construction with standardized modular components | آپريشنل فائدا: تائين فيلڊ جي تنصيب جي وقت کي گھٽائي ٿو 40%, allows for easier future plant expansion or reconfiguration | ROI اثر: Lowers capital installation costs and minimizes revenue delay at project commissioning.
EnergyOptimized Drive Trains | ٽيڪنيڪل بنياد: Hightorque, lowspeed gearboxes paired with premium efficiency (IE3/IE4) موٽرون | آپريشنل فائدا: Cuts agitator power consumption by an average of 18% while providing superior startup torque under full load | ROI اثر: Direct reduction in continuous operating expense, with payback often achieved within 24 آپريشن جا مهينا.
Integrated Carbon Handling Circuit | ٽيڪنيڪل بنياد: Automated interstage screens, airlift transfer systems, and carbon conditioning vessels | آپريشنل فائدا: Minimizes carbon attrition (<5% annual loss) and prevents crossstage contamination of loaded carbon | ROI اثر: Reduces annual activated carbon replacement costs by approximately 1520% and protects recovery efficiency.
سنسار & Abrasion Protection | ٽيڪنيڪل بنياد: ايپليڪيشنون مخصوص استر (مثال, highdensity polyethylene, polyurethane, or specialized rubber) based on slurry abrasivity and chemical exposure | آپريشنل فائدا: Extends maintenance intervals for tanks and launders; typical lining lifespan exceeds 8 years in continuous service | ROI اثر: Lowers longterm maintenance capital expenditure and reduces planned downtime for lining replacement.
Smart Process Control Interface | ٽيڪنيڪل بنياد: PLCbased system with sensors for pH, cyanide concentration, dissolved oxygen, and level control | آپريشنل فائدا: Provides operators with realtime process stability data, enabling prompt adjustments to maintain optimal leach kinetics | ROI اثر: Prevents costly reagent overdosing and protects recovery metrics from operator error or feed variability.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | Industry Standard Baseline | اسان جي گولڊ مائننگ جو سامان حل | فائدو (% سڌارو) |
| : | : | : | : |
| سون جي وصولي جي ڪارڪردگي (فري ملنگ آري) | 9092% overall plant recovery | 9496% overall plant recovery | +3 جي طرف +5% |
| Agitator Specific Power Consumption (kW/m³) | 0.25 0.30 kW/m³ | 0.20 0.22 kW/m³ | ~ 20٪ گهٽتائي |
| Carbon Attrition Rate (Annual Loss) | 1015% هڪ سال لاءِ | 50% گھٽتائي |
| سار سنڀال جي وچ ۾ وچولي وقت (Agitator Drives) | 8,000 10,000 ڪلاڪ| >14,000 ڪلاڪ| +40% اپٽائم |
| تنصيب & ڪميشن جي ٽائيم لائن (250kTPY Plant)| 56 مهينا| 34 مهينا| ~ 33٪ تيز |
5. ٽيڪنيڪل وضاحتون
گنجائش / ذريعي: کان ترتيب ڏئي سگهجي ٿو 50 جي طرف 5,000 ٽين في ڏينهن (ٽي پي ڊي) of dry ore feed per processing train.
بجلي جي گهرج: Dependent on scale; کان عام رينج 150 kW for a compact 200 TPD plant to over 2 MW for a largescale 5k TPD installation. Designed for connection to local grid or onsite generation.
مواد جي وضاحت: Primary tank structure ASTM A36/A572 steel; agitation shafts ASTM A479 Type 316 stainless steel or equivalent; wear liners customselected from HDPE (1040ايم ايم), Polyurethane (2550 Durometer), or AbrasionResistant Rubber.
جسماني طول و عرض: Leach/CIP tanks typically range from Ø4m x H4m to Ø15m x H16m. Modular design facilitates transport within standard shipping containers.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 50 ° C تائين محيطي درجه حرارت لاء ٺهيل. Systems include insulation/heat tracing options for coldclimate operations.
6. درخواست جا منظر
MidTier Mining Operation in West Africa
چيلنج: An existing operation using older CIP technology was experiencing declining recovery rates (~88%) due to poor slurry agitation and carbon management, alongside high energy costs.
حل: Implementation of a retrofit package featuring our advanced agitation systems with optimized impellers across six leach tanks and an upgraded carbon handling circuit.
نتيجا: Plant recovery increased to 93.5% within one month of commissioning. Energy consumption per tonne of ore processed dropped by 22%. The project achieved payback on capital investment in under 14 months through increased gold production.
Greenfield Project in Latin America
چيلنج: A new mine required a compact, highly efficient processing plant capable of handling variable ore hardness within a tight budget and accelerated development schedule.
حل: Supply of a complete modular CIL plant package rated at $800 TPD capacity using prefabricated tank modules our integrated process control system.
نتيجا: The modular approach reduced onsite construction time by five months versus conventional builds.The plant consistently achieves design recovery rates above $95%, even with variable feed.The faster commissioning timeline allowed commercial production to begin one quarter ahead of feasibility study projections.
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss in annual output during the transition period
Plant Expansion Scenario
A mature mine needed additional capacity without disrupting ongoing production or constructing an entirely new facility.A phased upgrade was implemented over two years.This approach allowed continuous operation while integrating new equipment during scheduled maintenance periods.The result was a smooth $40$ increase in throughput with no loss
