سون جي مائننگ جو سامان برآمد ڪندڙ قيمت
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع وقت ختم ڪري رهيا آهن توهان جي سون جي مائننگ پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? The efficiency of your recovery operation hinges on the reliability and precision of your core extraction and processing equipment. Common challenges with suboptimal machinery include:
اعلي آپريشنل خرچ: Inefficient equipment consumes excessive power and water, while poor recovery rates leave valuable micron gold in the tailings, سڌي طرح آمدني تي اثر انداز.
اضافي سار سنڀال Downtime: Frequent mechanical failures in harsh mining environments lead to unscheduled stoppages, halting entire processing lines and delaying production targets.
Inconsistent Recovery Performance: Variable feed grades and particle sizes can overwhelm static systems, causing gold losses and requiring constant manual adjustment from your plant operators.
High Chemical Consumption: Nonoptimized systems often overconsume reagents like cyanide or flotation chemicals, unnecessarily increasing both cost and environmental management complexity.
Is your current setup delivering the consistent tonnageperhour and recovery percentage your feasibility study promised? The selection of engineered سون جي کوٽائي جو سامان is a primary determinant of your site's longterm profitability.
2. پيداوار جو جائزو: MODULAR GRAVITY CONCENTRATION & CYANIDATION PLANT
This product line encompasses a suite of integrated سون جي کوٽائي جو سامان designed for primary and secondary alluvial/hard rock operations. The system focuses on maximizing recovery rate (%), minimizing operational cost ($/ٽين), and ensuring operational simplicity.
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ & ملنگ: Feed material is reduced to a target liberation size via jaw crushers and ball mills.
2. Gravity PreConcentration: A centrifugal concentrator (مثال, Knelson يا Falcon قسم) recovers coarse free gold immediately, هيٺيون لوڊ گھٽائڻ.
3. ليچ ڪرڻ & جذب ڪرڻ: The gravity tailings report to an agitated leach tank circuit where gold is dissolved. The pregnant solution then flows through a series of carbon adsorption columns (CIP/CIL).
4. اليڪٽروننگ & ڳرڻ: Loaded carbon is treated in an elution column; the highgrade eluate is processed in an electrowinning cell to produce cathode sludge, which is then smelted into doré bars.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for mediumscale operations processing 50 500 ٽين في ڏينهن (ٽي پي ڊي). Effective for both freemilling ores and some refractory ores with pretreatment. Suitable for fixed plant or modular deployment.
حدون: Not a standalone solution for highly refractory ores requiring biooxidation or pressure oxidation. Feed particle size must be controlled within design parameters for optimal recovery.
3. بنيادي خاصيتون
Advanced Centrifugal Concentrator | ٽيڪنيڪل بنياد: وڌايل ڪشش ثقل قوت (جي فورسز) & fluidized bed separation | آپريشنل فائدا: Captures free gold down to 1030 microns from primary grinding circuit, producing a highgrade concentrate | ROI اثر: Directly increases overall recovery by 520%, providing fast payback on liberated gold.
Optimized Agitated Leach Reactor | ٽيڪنيڪل بنياد: Computational Fluid Dynamics (سي ايف ڊي)designed tank geometry and impeller system | آپريشنل فائدا: Ensures uniform slurry agitation and oxygen dispersion for consistent >95% leach efficiency while reducing power draw per cubic meter | ROI اثر: Lowers energy costs by approximately 15% versus standard designs and improves reagent efficiency.
Automated CarboninPulp (CIP) سسٽم | ٽيڪنيڪل بنياد: پروگرام قابل منطق ڪنٽرولر (پي ايل سي)managed interstage screens and airlift transfers | آپريشنل فائدا: Maintains optimal carbon concentration and movement between tanks with minimal operator intervention, preventing carbon saturation losses | ROI اثر: Stabilizes recovery in the adsorption circuit, typically improving efficiency by 25% over manual systems.
HighEfficiency Electrowinning Cell | ٽيڪنيڪل بنياد: Corrosionresistant stainless steel cathode design with optimized current density distribution | آپريشنل فائدا: حاصل ڪري ٿو >99.9% gold deposition from loaded eluate, producing dense, highpurity cathode sludge | ROI اثر: Maximizes final product yield and reduces smelting cycle time and associated costs.
ماڊلر اسڪيڊ مائونٽ ٿيل ڊيزائن | ٽيڪنيڪل بنياد: Structural steel skids with prepiped/prewired process modules | آپريشنل فائدا: Dramatically reduces installation time and civil works cost on site; facilitates future expansion or relocation | ROI اثر: پلانٽ جي ڪمننگ جي وقت تائين گھٽائي سگھي ٿو 40%, وقت جي پيداوار کي تيز ڪرڻ.
مرڪزي پروسيس ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: SCADA interface with key instrumentation (پي ايڇ, ORP, کثافت, سطح سينسر) | آپريشنل فائدا: Provides plant managers with realtime data logging, trend analysis, and remote alarm capabilities for proactive decisionmaking | ROI اثر: Reduces labor requirements for routine monitoring and minimizes human error leading to process upsets.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | This Gold Mining Equipment Solution | فائدو (% سڌارو) |
| : | : | : | : |
| مجموعي طور تي سون جي وصولي جي شرح (freemilling ore) | 88 92% | 94 96%+ | +3% جي طرف +5% مطلق واڌارو |
| بجلي جو استعمال في ٽين پروسيس ٿيل | 18 22 kWh/tonne | 15 17 kWh/tonne| ~18% reduction |
| Average Carbon Activity Loss per Cycle| 10 15% activity loss| 3,000 ڪلاڪ| >50% سڌارو |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 50 TPD ڏانهن 500 TPD modular plants.
بجلي جي گهرج: Main plant feed: 400V/50Hz يا 480V/60Hz, threephase. Typical total connected load ranges from 150 ڪلواٽ (50 ٽي پي ڊي) جي طرف 850 ڪلواٽ (500 ٽي پي ڊي).
مواد جي وضاحت:
Leach tanks & thickeners: Mild steel with wearresistant rubber lining or epoxy coating.
Solution piping & electrowinning سيلز: Schedule80 PVC or stainless steel (316ايل).
Structural supports: Hotdip galvanized steel.
جسماني طول و عرض (مثال لاءِ 200 TPD Plant): Approximate footprint of main processing modules is 25m L x
15m W x
12m H.
ماحولياتي آپريٽنگ رينج: Designed for ambient temperatures from 10°C to +50°C. Dustproofed electrical panels (IP65) are standard.
6. درخواست جا منظر
مڊ اسڪيل هارڊ راڪ مائن توسيع
چيلنج:
An existing mine in West Africa sought to expand throughput from
100 جي طرف
200 TPD but faced space constraints in their existing plant footprint
and needed higher recovery from their sulphideassociated free gold ore.
حل:
Implementation of a modular,
skidmounted
gold mining equipment package featuring an enhanced gravity circuit ahead of an expanded CIL system.
نتيجا:
The compact modular design saved
60%
on planned civil works
and allowed tiein during a planned shutdown
Overall plant recovery increased from
90.5%
جي طرف
94%
due to the optimized gravity preconcentration
Alluvial Gold Operation Upgrade
چيلنج:
A South American alluvial operation using traditional sluices experienced significant fine gold losses (<100 ميش)
and high water consumption making permitting difficult
حل:
Deployment of a closedcircuit waterrecirculation plant centered on highG centrifugal concentrators as the primary recovery device
نتيجا:
Fine gold recovery improved by an estimated
35%
reclaiming previously lost values Water consumption was reduced by over
70%
easing environmental compliance The system paid for itself within eight months of operation
7 تجارتي خيالات
Pricing tiers are structured around throughput capacity:
Tier I Base Plant (
100 ٽي پي ڊي):
Includes core crushing grinding gravity concentration leaching adsorption electrowinning basic PLC control
Tier II Enhanced Plant (
250 ٽي پي ڊي):
Adds automated carbon handling advanced instrumentation thicker linings on critical wear components redundant pumping systems
Tier III Turnkey Plant (
500 ٽي پي ڊي):
Comprehensive scope including feed preparation conveyors tailings management system full SCADA control room installation supervision commissioning support
اختياري خاصيتون:
Oxygen injection system for enhanced leaching pregrobbing test columns security cages reagent dosing systems remote monitoring satellite package
سروس پيڪيجز:
Standard warranty covers parts defects Extended service agreements provide scheduled maintenance inspections priority technical support Financing Options Available through partner institutions including leasetoown structures project financing support tailored to mine cash flow projections
8 FAQ
What are the primary factors that determine if this equipment is suitable for my ore body?
We require a representative kg sample for free metallurgical testing Key determinants are gold liberation size mineralogy sulphide content presence of pregrobbing materials Our engineers will provide a projected recovery flow sheet based on test results
How does this system handle variations in feed grade?
The process control system is designed to adjust reagent dosing pumps based on live sensor readings feed rate For major grade shifts operators can adjust retention times in consultation with our metallurgical support team ensuring stable performance across normal variances
اسان جي آپريشن ٽيم لاءِ ڪهڙي تربيت ڏني وئي آهي?
Commissioning includes comprehensive onsite training covering startup/shutdown procedures routine maintenance troubleshooting safety protocols We also provide detailed digital operation maintenance manuals accessible via tablet on site
What are the typical lead times from order placement?
Lead times vary by capacity For standard Tier I plants lead time averages months Custom configurations may require additional engineering time Expedited options may be available subject to component supply chain status
Are these plants compatible with renewable energy sources such as solar hybrid systems?
Yes The electrical systems can be engineered to interface with variable power inputs We can provide guidance on necessary power conditioning equipment battery storage sizing based on your specific energy profile
